General Motors

Technical Specialist - Battery Algorithm Calibration

General Motors$100K — $130K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Electrical, Computer, Mechanical or Controls Engineering, or related technical field.
  • 5+ years in battery management systems or energy management, focusing on Battery State Estimation.
  • Expertise in calibrating complex embedded control systems and optimizing performance under various conditions.
  • Proven technical leadership and mentoring experience in major functional areas, preferably Battery State Estimation.
  • Strong analytical skills with proficiency in data-driven calibration validation methods.
  • Effective communicator with a knack for influencing cross-functional teams.

Responsibilities

  • Serve as technical leader for Battery State Estimation calibration algorithms across Electrification programs.
  • Lead development of calibration strategies to align with energy, performance, and safety objectives.
  • Create scalable approaches for BSE calibration and implement them in Calibration Standard Work.
  • Drive efficiency and quality in BSE calibration by integrating lab and virtual tests with vehicle tests.
  • Oversee Calibration Technical Review Board activities and maintain related Jira projects.
  • Enhance and document BSE calibration processes, providing guidance to new calibrators.
  • Collaborate with cross-functional teams to assess requirements and resolve BSE-related issues.

Benefits

  • Hybrid work arrangement with in-office requirements three times a week.
  • Opportunity to influence the future of Electrification architectures and battery performance.
  • Access to leading-edge research and development facilities dedicated to EV technology.
  • Collaborative work environment with high-impact projects in battery state estimation.
Full Job Description

Job Description

Work Arrangement:

Hybrid: This role is categorized as hybrid. This means the successful candidate is expected to report to Milford, Michigan three times per week, at minimum.

The Role:

GM’s Vehicle Mechatronic Embedded Controls – Battery Systems Calibration group currently has an opening for a Technical Specialist – Battery State Estimation (BSE) Calibration. The position is located at the Milford Proving Grounds in a facility dedicated to Hybrid, Electric, and Autonomous Vehicle development.

The Technical Specialist – Battery State Estimation Calibration is responsible for leading a team of Calibration Engineers to produce highquality, ontime deliverables for all Electrification vehicle programs using common methods, processes, and procedures. The selected candidate will also have a unique opportunity to influence and develop future Electrification architectures, with a focus on worldclass battery state estimation performance.

What Youll Do:

Technical Leadership Battery State Estimation

  • Serve as the technical leader for calibration direction of Battery State Estimation algorithms (SOC, SOH, power/energy limits, derating, protection thresholds, etc.) across all Electrification vehicle programs.

  • Lead calibration strategy development for BSE and support associated controls development, ensuring alignment with systemlevel energy, performance, durability, and safety objectives.

  • Develop common, scalable approaches to BSE calibration and institutionalize them in Calibration Standard Work, including CEGs, DUCs, and Cal Planner content.

  • Improve the efficiency and quality of BSE calibration by systematically driving vehiclebased tasks into lab and/or math/virtual environments, maintaining strong correlation between virtual environments, test benches, and vehicle results.

Calibration Governance, Planning, and Standard Work

  • Lead the Calibration Technical Review Board (TRB) for Battery State Estimation, including establishing and maintaining a dedicated Jira project space for the TRB.

  • Define and continuously improve the calibration process for BSE and mentor new calibrators in its application.

  • Own and maintain BSErelated standard work, including planning content and task flow from initial calibration through production using Cal Planner, Master Cal and Cal Check databases.

  • Support Planning Studies and Workload Estimation.

Execution, Tools, and Methodology

  • Create and maintain Calibration Execution Guides (CEGs) and Driver Use Cases (DUCs) specific to BSE behaviors, including variants for joint venture partners as needed.

  • Create and maintain specific tools and work products to support the BSE calibration team (typing sheets, DMI files, CDI files, test scripts, instrumentation lists, and analysis utilities).

  • Lead development of new methodologies to manage and model battery physics in the vehicle (e.g., coldtemperature behavior, lithium plating risk, fastcharge behavior, aging effects) and embed them in calibration standard work.

People Leadership and Mentoring

  • Mentor Calibration Engineers, providing technical training and fostering strong communication and knowledge sharing within the BSE calibration community.

  • Set up regular meetings with BSE calibrators and partner teams to review Cal Planner status, Master Cal metrics, issues, and lessons learned.

  • Act as pointofcontact subjectmatter expert (SME) for Battery State Estimation calibration, representing the function in internal and external forums.

CrossFunctional Collaboration and Issue Resolution

  • Collaborate with controls, software, hardware, safety, and program teams to define requirements and assess the impact of changes on BSE calibration.

  • Lead or support resolution of BSErelated issues across development, validation, manufacturing, service, and field environments.

  • Represent BSE calibration in program reviews, planning activities, and issueresolution forums, ensuring calibration readiness for launches.

Compliance, Lessons Learned, and Safety

  • Ensure BSE calibrations comply with applicable regulations and GM internal policies for energy management, diagnostics, and safety.

  • Capture and integrate lessons learned from development and field experience into BSE controls and calibration standard work.

  • Support advanced and nextgeneration programs by frontloading calibration risk retirement and validating new BSE architectures and methods.

Your Skills & Abilities (Required Qualifications):

  • Bachelors degree in Electrical Engineering, Computer Engineering, Mechanical Engineering, Controls Engineering, or related technical field.

  • 5+ years in battery management systems, energy management, or propulsion calibration, with a strong focus on Battery State Estimation or closely related battery algorithms.

  • Demonstrated expertise in calibration of complex embedded control systems, including data acquisition, analysis, and optimization across a variety of operating conditions.

  • Proven track record of technical leadership, mentoring, and ownership of a major functional area (preferably BSE or battery algorithms) across multiple vehicle programs.

  • Strong analytical and problemsolving skills; ability to use datadriven methods (DOE, statistical analysis, modeling) to develop and validate BSE calibrations.

  • Excellent communication and collaboration skills, with the ability to influence crossfunctional teams and effectively represent the function in technical and program forums.

What Will Give You A Competitive Edge (Preferred Qualifications):

  • Masters or Ph.D.in a relevant engineering discipline with a focus in electrochemistry, battery modeling, or controls.

  • 8+ years in battery management systems, energy management, or propulsion calibration, with a strong focus on Battery State Estimation or closely related battery algorithms.

  • Experience with GM calibration processes and toolchains or similar: Cal Check, Cal Planner, CEGs/DUCs, Master Cal, Jira/Issues List, CR/PRT workflows, and standard work development.

  • Deep technical expertise in battery cell and pack behavior, including aging, thermal effects, lithiumplating risk, and fastcharge behavior and their impact on BSE.

  • Handson experience with virtual and labbased calibration environments, including HardwareintheLoop (HIL), ModelintheLoop (MIL), and associated toolchains.

  • Experience leading global or jointventure calibration efforts, adapting standard work, CEGs/DUCs, and tools across different markets and partners.

About General Motors

General Motors Company engages in the manufacture and sale of cars and trucks in the United States, China, Brazil, Germany, the United Kingdom, Canada, and Italy. It offers sedans, crossovers, sport utility vehicles, pick-up trucks, coupes, sports/convertibles and hybrid vehicles, hatchbacks/wagons, and vans, as well as mini cars in India. The company also provides parts and accessories, such as iPod and MP3 compatibility, mobility accessories, performance parts, AC parts and services, and merchandise. In addition, it offers vehicle safety, security, and information services. The company provides used vehicles. It offers its products through dealers and distributors. General Motors Company was formerly known as NGMCO, Inc. and changed its name to General Motors Company in July 2009. The company was incorporated in 2009 and is based in Detroit, Michigan. It operates manufacturing facilities in India, the United States, and Canada. General Motors Company operates as a subsidiary of the United States Department of The Treasury. General Motors led global vehicle sales for 77 consecutive years from 1931 through 2007, longer than any other automaker, and is currently among the world's largest automakers by vehicle unit sales. General Motors acts in most countries outside the USA via wholly-owned subsidiaries but operates in China through 10 joint ventures. GM's OnStar subsidiary provides vehicle safety, security, and information services. In 2009, General Motors shed several brands, closing Saturn, Pontiac, and Hummer, and emerged from a government-backed Chapter 11 reorganization. In 2010, GM made an initial public offering IPOs to date and returned to profitability later that year.

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Learn more about General Motors
Size
157,000 employees
Market Cap
$46.9 billion
Industry
Net Income
$6.4 billion
Founded
1908
5 Year Trend
-3.2%
Revenue
$122.4 billion
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