Sustaining Automation Engineer

PMC Smart Solutions LLC

$70K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Strong problem-solving and analytical skills for troubleshooting automation systems.
  • Experience with PLC programming, HMI development, and industrial automation technologies.
  • Knowledge of robotics, vision systems, and automated inspection systems.
  • Understanding of validation processes (IQ/OQ/PQ) and quality systems (QMS).
  • Strong communication skills for cross-functional collaboration.
  • A proactive, ownership-driven mindset focused on continuous improvement.
  • Ability to manage multiple priorities in a fast-paced manufacturing environment.
  • Hands-on approach with strong attention to detail.

Responsibilities

  • Design and implement advanced automation systems to enhance manufacturing efficiency.
  • Collaborate with Engineering, Quality, Production, and Maintenance teams to tackle technical challenges.
  • Drive continuous improvement initiatives for equipment performance and uptime.
  • Support new product introductions by developing automation processes for production.
  • Program and troubleshoot PLC-controlled automation systems for manufacturing operations.
  • Integrate robotics and vision systems into production environments to improve quality.
  • Analyze manufacturing data to identify and implement improvement opportunities.

Benefits

  • Opportunity to work in a hands-on role that impacts production performance.
  • Join a growing team in the medical and automotive industry with meaningful products.
  • Engage in cross-functional collaboration with diverse teams.
  • Work with advanced technologies in a high-tech manufacturing environment.
  • Participate in continuous improvement initiatives that drive operational excellence.
Full Job Description
Job Type

Full-time

Description

  • Do you want to work in a hands-on engineering role where you can design, improve, and optimize automation systems that directly impact production performance and product quality?
  • Are you looking to join a growing team in the medical and automotive industry that manufactures products that save lives?

If yes , PMC SMART Solutions is the place for you!

What would you look forward to in this role?
  • Designing and implementing advanced automation systems that improve efficiency, reliability, and scalability of manufacturing operations.
  • Working cross-functionally with Engineering, Quality, Production, and Maintenance teams to solve complex technical challenges.
  • Driving continuous improvement initiatives that enhance equipment performance, reduce downtime, and improve overall equipment effectiveness (OEE).
  • Supporting new product introductions and bringing automated systems from concept through production.
  • Hands-on involvement with PLCs, robotics, vision systems, and automated inspection technologies in a high-tech manufacturing environment.

What key responsibilities would you assume in this role?

Equipment & Process Development
  • Design, program, and troubleshoot PLC-controlled automation systems to support manufacturing operations.
  • Develop automation logic, HMI interfaces, and machine control architectures aligned with production requirements.
  • Modify and optimize PLC programs to improve cycle time, equipment reliability, and overall equipment effectiveness (OEE).
  • Integrate robotics, vision systems, and automated inspection technologies into production environments.
  • Lead the development, build, and commissioning of automated assembly, testing, and inspection systems.
  • Collaborate with external equipment vendors to define requirements and ensure successful system delivery.
  • Troubleshoot equipment issues and implement corrective actions to maintain uptime and production continuity.
  • Support new product introduction (NPI) by developing and transitioning automation processes into production.
  • Analyze manufacturing data to identify improvement opportunities and implement continuous improvement initiatives.
  • Improve machine reliability through preventive maintenance strategies, system upgrades, and performance monitoring.

Cross-Functional Sustaining Engineering
  • Troubleshoot automation cells, including robotic systems, to restore functionality and minimize downtime.
  • Diagnose and resolve issues related to sensors and electronic inspection systems.
  • Improve manufacturing layouts to optimize workflow, efficiency, and material flow.
  • Implement poka-yoke (error-proofing) solutions to prevent defects and improve process reliability.
  • Train technicians and operators on automation systems, troubleshooting techniques, and standard operating procedures.
  • Collaborate with cross-functional teams to identify and implement process and equipment improvements.

Quality & Documentation
  • Collaborate with Product Development, Quality, and Operations teams during product launches to ensure readiness.
  • Develop and execute validation protocols (IQ, OQ, PQ) for automated equipment.
  • Ensure automation systems comply with internal quality systems and regulatory requirements.
  • Maintain accurate change control documentation within the Quality Management System (QMS).
  • Support Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
  • Document system configurations, validation results, and process changes to ensure traceability and compliance.

Who will you work side by side to achieve extraordinary results?
  • A driven and knowledgeable Engineering and Technical Leadership team
  • Talented team members within Engineering, Quality, Production, Maintenance, and Operations
  • External automation vendors, integrators, and equipment suppliers


Requirements

What is needed to thrive in this role?
  • Strong problem-solving and analytical skills with the ability to troubleshoot complex automation systems.
  • Experience with PLC programming, HMI development, and industrial automation technologies.
  • Knowledge of robotics, vision systems, and automated inspection systems.
  • Understanding of validation processes (IQ/OQ/PQ) and quality systems (QMS).
  • Strong communication skills and ability to collaborate cross-functionally.
  • A proactive, ownership-driven mindset with a focus on continuous improvement.
  • Ability to manage multiple priorities in a fast-paced manufacturing environment.
  • Hands-on approach with strong attention to detail and commitment to quality

Similar Jobs

More Jobs at PMC Smart Solutions LLC

More Manufacturing & Automotive Jobs

Find similar Sustaining Automation Engineer jobs: