Polaris Industries Inc

Staff/Lead Development Engineer (Hard Parts)

Polaris Industries Inc • $100K — $120K *
Rigby, ID 83442In-Person
Manufacturing & Automotive
8 - 10 years of experience
Today
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Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical Engineering
  • Minimum of 10 years of product development experience
  • Expert-level CAD modeling skills, including surface modeling
  • Experience with SOLIDWORKS and/or Creo
  • Strong understanding of various manufacturing methods
  • Extensive hands-on prototyping experience
  • Advanced experience with product testing and validation
  • Ability to communicate technical ideas clearly

Responsibilities

  • Drive mechanical design and development of helmets and accessories from concept to production
  • Create detailed 3D CAD models and assemblies to communicate function and manufacturability
  • Apply design for manufacturing practices for high-quality production
  • Build and test prototypes to validate concepts and features
  • Design and execute product testing protocols for performance evaluation
  • Use test data to improve designs prior to launch
  • Coordinate with suppliers for technical problem-solving and transition to mass production
  • Collaborate with cross-functional teams on performance and brand goals
  • Manage multiple projects, balancing engineering work and communication
  • Provide technical guidance to engineers and team members

Benefits

  • Opportunity to innovate in powersports and outdoor gear
  • Collaborative and skilled work environment
  • Focus on product safety, performance, and quality
  • Engaging work that combines hands-on prototyping with technical leadership
  • Access to advanced manufacturing techniques
Full Job Description
As a Staff (Lead) Development Engineer, you will provide technical leadership for the development of hard parts and accessories at Teton Outfitters in Rigby, ID. In this role, you will provide technical expertise across the full product development lifecycle, from early concepts through production-ready designs, with a focus on products that support rider safety, comfort, and performance (e.g., helmets, goggles). You will apply advanced CAD experience, mechanical engineering knowledge, prototyping, testing, and cross-functional collaboration to deliver manufacturable products that meet performance, quality, and business objectives.

KEY RESPONSIBILITIES:
  • Drive the mechanical design and development of helmets and other hard parts and accessories from concept through production.
  • Create detailed 3D CAD models and assemblies that communicate product function, design intent, and manufacturability.
  • Apply advanced design for manufacturing and design for assembly practices to support high-quality, cost-effective production across a range of manufacturing processes.
  • Build and test prototypes using methods such as 3D printing, CNC machining, thermoforming, silicone molding, resin casting, and other shop tools to validate concepts and product function.
  • Design and execute product testing protocols using custom fixtures, sensors, and data acquisition tools to evaluate performance and durability.
  • Use test data and field feedback to evaluate, iterate, and improve designs before launch.
  • Coordinate with suppliers and manufacturing partners to support product development, technical problem-solving, and a smooth transition to mass production
  • Collaborate with industrial design, product management, sourcing, factory engineering, and other internal stakeholders to align on performance, timeline, and brand goals.
  • Manage multiple projects simultaneously while balancing hands-on engineering work, documentation, planning, and communication.
  • Provide technical guidance and support to engineers and cross-functional team members as needed.


DESIRED COMPETENCIES:
  • Collaboration: You work effectively with others across functions and levels, contributing to shared goals while respecting different perspectives.
  • Problem Solving: You identify issues, assess root causes, and implement practical solutions that balance speed, quality, and risk.
  • Technical/Functional Expertise: You apply strong professional knowledge to your work, making sound, informed decisions and consistently delivering high-quality results within your area of responsibility.
  • Project Management: You effectively plan, prioritize, and execute work across multiple initiatives, managing timelines, resources, and competing demands to achieve successful outcomes.


QUALIFICATIONS:
  • Bachelor's degree in Mechanical Engineering.
  • Minimum of 10 years of product development experience.
  • Expert-level CAD modeling skills, including surface modeling.
  • Experience with SOLIDWORKS and/or Creo.
  • Ability to independently manage complex technical projects and make sound engineering decisions with limited direction.
  • Strong understanding of manufacturing methods such as plastic injection molding, advanced composite manufacturing, extrusion molding, metal casting, metal injection molding, heat staking, and gluing.
  • Extensive hands-on prototyping experience using methods such as 3D printing, CNC machining, thermoforming, silicone molding, and resin casting.
  • Advanced experience with product testing, performance validation, and analysis.
  • Demonstrated success developing products from initial concept through production.
  • Ability to communicate technical ideas clearly to teams and stakeholders.
  • Experience in powersports, outdoor gear, overseas supplier collaboration, stage-gate product development, test rig development, validation equipment, or regulatory and durability testing for off-road or vehicle-mounted products preferred.
  • This position is not eligible for sponsorship


To qualify for this position, former employees must be eligible for rehire, and current employees must be in good standing.

We are an ambitious, resourceful, and driven workforce, which empowers us to THINK OUTSIDE. Apply today!

About Polaris Industries Inc

Polaris Industries Inc Careers

Join the dynamic team at Polaris Industries Inc, a leader in the powersports industry, and propel your career to new heights with unparalleled job opportunities. At Polaris, innovation and leadership drive us forward, and we invite you to be a part of our trailblazing journey.

Work You’ll Do

At Polaris Industries Inc, you will collaborate with a global team of professionals dedicated to setting benchmarks in the powersports sector. Our commitment to excellence in innovation and diversity training ensures that every team member is equipped to contribute to our shared goals effectively.

Lead with Innovation

Step into a role at Polaris Industries Inc and lead projects that redefine industry standards. Our culture thrives on innovation and leadership, fostering a workspace where forward-thinking and proactive problem-solving are at the forefront.

Engage in Meaningful Work

Join our market-leading team and help drive digital transformation across the industry. Polaris Industries Inc is not just about powersports; it's about creating experiences that resonate with our customers worldwide. Your work will directly impact our success, enhancing how our customers engage with the outdoors.

Career Growth and Opportunities

Polaris Industries Inc is deeply committed to the professional growth of its employees. With a variety of career paths available, the potential for advancement is substantial. We support your professional journey with robust training programs, leadership development opportunities, and a commitment to promoting from within.

Internship Programs

Kickstart your career with a Polaris internship. Gain invaluable industry experience, develop essential skills, and build a professional network that will serve you throughout your career. Our internships offer a hands-on approach to learning and development, paired with real-world projects that prepare you for future employment.

Diversity and Inclusion

At Polaris Industries Inc, we believe diversity drives innovation. Our inclusive culture welcomes professionals from all backgrounds, encouraging a diverse range of thoughts and ideas. Diversity training is integral to our operations, ensuring that all team members feel valued and understood.

Benefits and Culture

Choose a career at Polaris Industries Inc and enjoy not just a job but a lifestyle. Our benefits package is designed to support our team members in achieving a healthy work-life balance, including health, vision, and dental insurance, employee discounts, and more. Our company culture champions enthusiasm, dedication, and passion, with a focus on maintaining a supportive and inclusive workplace.

Join Our Team

Explore the job opportunities at Polaris Industries Inc and find the position that matches your skills and interests. We are hiring creative, curious, and driven individuals ready to make a significant impact in the powersports industry. Whether you are looking for an internship, an entry-level position, or a leadership role, Polaris offers a path that aligns with your career aspirations.

Stay Connected

Keep up to date with the latest at Polaris Industries Inc: - **Career Tips**: Get insider perspectives and industry-leading insights to enhance your professional journey. - **Networking Events**: Connect with leaders and peers within the industry through our networking events and online communities. - **Job Alerts**: Personalize your subscription to receive job alerts and the latest news tailored to your preferences.

Apply Now

Ready to accelerate your career? Submit your resume, prepare for your interview, and join a team that’s redefining an industry. At Polaris Industries Inc, your future is waiting.
Learn more about Polaris Industries Inc
Size
16,000 employees
Market Cap
$5.7 billion
Industry
Hospitality & Recreation
Net Income
$124.8 million
Founded
1954
5 Year Trend
+12.7%
Revenue
$7 billion
NASDAQ
PII
* Ladders Estimates

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