Job Description:The Senior Tool Design Engineer brings 7+ years of experience developing production tooling for complex aerospace systems. This role owns tooling throughout its lifecycle (concept, design, analysis, release, fabrication, and prove-out) ensuring safe, repeatable, first-time-right assembly. You will work cross-functionally with Manufacturing, Quality, and Safety to deliver robust tooling that supports pilot builds through rate production.
What you'll do:- Translate GD&T, key characteristics, and CTQs into tooling requirements (datums, locators, clamps, tolerances, ergonomics, ESD/FOD controls).
- Design assembly jigs, drill/bond fixtures, composites molds & trim fixtures, go/no-go gauges, lifting/handling carts, and protective tooling using CATIA/NX/SolidWorks.
- Conduct FEA and hand calculations to confirm stiffness, clamp loads, safety factors, and ergonomics.
- Generate complete Tool Design Packages including 3D models, 2D drawings with GD&T, BOM, torque/fastener specs, materials/finishes, lifting points, and safety labeling.
- Lead design reviews with ME, Quality, Safety, and Launch teams; perform human-factors evaluations.
- Manage tool fabrication , oversee NCR/ECR resolution, and support shop-floor prove-out.
- Develop Tool Setup & Care Instructions, PM plans, and inspection checklists.
- Support First Article activities including CMM/laser-tracker alignment, gage strategy, and dimensional validation.
Tools & Skills- CATIA / NX / SolidWorks, 3DEXPERIENCE / Teamcenter, FEA tools, GD&T, metrology fundamentals, supplier manufacturing processes.
Required qualifications:- 7+ years of experience in tooling design, mechanical design, or manufacturing engineering.
- Bachelor's degree in Mechanical, Aerospace, Industrial, Mechatronics, or related engineering field.
- Experience in prototype manufacturing in a startup or rapid-growth environment.
- Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.
- Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities
Preferred qualifications:- Knowledge of quality standards, such as AS9100 or ISO 9001.
- Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems.
- Strong project management skills, including experience managing multiple priorities and deadlines.
Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
