What You'll Do:- System Design and Development
- Lead design and development of integrated thermal lubrication systems from initial concept through production implementation
- Design and specify pumps, filters, heat exchangers, pressure relief valves, and related system components
- Develop system architectures that optimize thermal management and lubrication performance
- Create detailed CAD models, technical drawings, and system specifications
- Collaborate with manufacturing teams to ensure designs are optimized for production
- Analysis and Modeling
- Perform 1D system modeling and simulation using tools such as GT-Power, AMESim, or MATLAB/Simulink
- Conduct thermal and fluid flow analysis to validate system performance
- Utilize CFD analysis (StarCCM+ preferred) to optimize component and system designs
- Develop and maintain system performance models for various operating conditions
- Support trade studies to balance system performance, weight, and packaging requirements
- Testing and Validation
- Design and develop custom lubrication test equipment and fixtures
- Plan and execute component and system-level testing programs
- Operate test equipment and analyze results to validate design performance
- Lead troubleshooting efforts and implement design improvements based on test findings
- Support certification testing requirements and documentation
- Technical Leadership and Collaboration
- Provide technical guidance and mentorship to junior engineers
- Interface with cross-functional groups including propulsion unit design, manufacturing, aerodynamics, and development test teams
- Support design reviews and provide expert technical recommendations
- Drive supplier relationships and technical discussions for key components
- Contribute to DFMEA processes and reliability assessments
What You Need:- Education & Experience
- Bachelor's Degree in Mechanical Engineering, Aerospace Engineering, or related technical field
- Minimum of 5+ years of experience in fluid systems, lubrication systems, or thermal management design
- Proven track record of taking systems from concept through production
- Technical Expertise
- Proficiency in CAD modeling software (NX, Creo, or similar) and 2D drawings
- Strong experience with 1D modeling tools such as GT-Power, AMESim, or MATLAB/Simulink
- Understanding of fluid mechanics, heat transfer, and thermodynamics principles
- Knowledge of manufacturing processes for fluid system components
- Communication and Problem-Solving
- Strong analytical and problem-solving skills with attention to detail
- Excellent written and verbal communication skills
- Ability to work effectively in a fast-paced, collaborative environment
- Self-motivated with ability to manage multiple projects simultaneously
- Additional Requirements
- Willingness to travel as needed for testing and supplier visits
- Commitment to safety-first engineering practices
Bonus Qualifications:- CFD experience with StarCCM+ or similar software packages
- Aerospace or aviation industry development experience
- Experience with lubricant formulation and development
- Knowledge of aerospace certification processes (FAA/EASA)
- Experience with electric vehicle or hybrid vehicle lubrication systems
- Advanced degree in relevant engineering discipline
- Experience with data acquisition systems and test automation
Compensation:At Archer, we reward exceptional performance that supports our business strategy. For this position, we are targeting a base salary range of $172,000 - $225,000, with final compensation determined by your unique combination of job-related knowledge, skills, and experience.
