Becton, Dickinson and Company

Sr. Staff Engineer, Molding

Becton, Dickinson and Company • $146K — $234K *
San Diego, CA 92154In-Person
Pharmaceuticals & Biotech
8 - 10 years of experience
Today
Be an Early Applicant
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical Engineering, Materials Science, Polymer Engineering, or related field; Master's or Ph.D. preferred.
  • 10+ years of experience in injection molding engineering in regulated industries.
  • Expertise in mold design, polymer science, and scientific molding principles.
  • Experience with thermoplastic and thermoset materials used in life sciences.
  • Proficient in DFM, DFA, SPC, and DOE methodologies.
  • Strong knowledge of FDA and ISO regulatory requirements for medical devices.
  • Experienced in CAD and mold flow simulation software.

Responsibilities

  • Lead design and optimization of injection molding processes for high-precision medical devices.
  • Implement continuous improvement initiatives using advanced manufacturing techniques and lean principles.
  • Collaborate with cross-functional teams during new product introductions and existing product line enhancements.
  • Mentor junior engineers and technicians to promote technical excellence.
  • Develop and implement process validation strategies compliant with regulatory standards.
  • Evaluate new molding technologies and materials for capability enhancement.
  • Conduct root cause analysis and implement corrective actions for molding failures.
  • Manage multiple projects to ensure timely delivery within budget.

Benefits

  • Encourages on-site collaboration for creativity and innovation.
  • Maintains a minimum of 4 days in-office presence for operational excellence.
  • Recognizes the importance of flexibility and work-life balance.
Full Job Description
Job Summary:

We are seeking a highly experienced Sr. Staff Engineer, Molding to provide expert technical leadership and strategic direction for our molding operations, ensuring optimal performance, quality, and innovation in the development and manufacturing of critical life science products.

Job Responsibilities:
  • Lead the design, development, and optimization of complex injection molding processes, tools, and equipment for high-volume, high-precision medical devices and diagnostic components. Serve as the primary technical expert for all molding-related activities, including material selection, process parameter development, mold design review, and troubleshooting of molding defects.
  • Drive continuous improvement initiatives in molding operations, implementing advanced manufacturing techniques, automation, and lean principles to enhance efficiency, reduce costs, and improve product quality.
  • Collaborate cross-functionally with R&D, Quality, Manufacturing, and Supply Chain teams to ensure seamless integration of molding processes into new product introductions and existing product lines.
  • Mentor and provide technical guidance to junior engineers and technicians, fostering a culture of technical excellence and innovation within the molding department.
  • Develop and implement robust process validation strategies (IQ, OQ, PQ) for molding processes, ensuring compliance with FDA, ISO, and other relevant regulatory standards.
  • Evaluate and recommend new molding technologies, materials, and equipment to enhance capabilities and maintain a competitive edge.
  • Conduct root cause analysis of molding failures and implement effective corrective and preventive actions.
  • Manage and prioritize multiple projects, ensuring timely delivery within budget and scope.


Job Qualifications:
  • Bachelor's degree in Mechanical Engineering, Materials Science, Polymer Engineering, or a related technical field. Master's or Ph.D. preferred.
  • 10+ years of progressive experience in injection molding engineering within the medical device, pharmaceutical, or other highly regulated industries.
  • Demonstrated expertise in mold design, polymer science, process optimization, and scientific molding principles.
  • Extensive experience with various thermoplastic and thermoset materials used in life science applications.
  • Proficiency in DFM, DFA, statistical process control (SPC), and design of experiments (DOE).
  • Strong understanding of regulatory requirements (e.g., FDA 21 CFR Part 820, ISO 13485) applicable to medical device manufacturing.
  • Experience with CAD software (e.g., SolidWorks, Creo) and mold flow simulation software (e.g., Moldflow, Sigmasoft).
  • Proven ability to lead complex technical projects and mentor engineering teams.
  • Excellent problem-solving, analytical, and communication skills.


At BD, we prioritize on-site collaboration because we believe it fosters creativity, innovation, and effective problem-solving, which are essential in the fast-paced healthcare industry. For most roles, we require a minimum of 4 days of in-office presence per week to maintain our culture of excellence and ensure smooth operations, while also recognizing the importance of flexibility and work-life balance.

Primary Work Location
USA MD - Hunt Valley

Additional Locations
CAN Québec - GeneOhm Sciences, USA CA - San Diego (BDB), USA NC - Mebane

Salary Range Information
$146,700.00 - $234,700.00 USD Annual

About Becton, Dickinson and Company

BD is a global technology company that provides diagnostics and technologies for frontliners. Through their solutions and services, they assist scientists in detecting diseases and advanced researchers' on developing diagnoses and therapeutics. BD was established in 1897 by Farleigh Dickinson and Maxwell Becton in East Rutherford, New Jersey.

Becton, Dickinson and Company Careers

Join the innovative world of Becton, Dickinson and Company (BD), a global medical technology company that is actively seeking driven, dedicated professionals to join our team. At BD, we are committed to advancing the world of health by improving medical discovery, diagnostics, and the delivery of care. This commitment provides the foundation for a workplace where you can engage in meaningful work and where job opportunities abound.

Work You’ll Do

At BD, you will be part of a culture that values diversity, leadership, and innovation. Our team members are empowered to lead and inspire from day one. Join us and contribute to our mission of advancing the world of health through your professional skills and personal passion.

Transform Your Career

BD offers a unique position in the marketplace that combines industry expertise, leadership in medical innovation, and a collaborative culture to help you grow your career. Whether you are looking for an entry-level position or a more senior role, we provide the tools and support for your professional growth through comprehensive training and development programs.

Innovative Work Environment

Our team at BD is composed of more than 65,000 associates across the globe. These dedicated professionals work at the intersection of technology and healthcare, where they drive innovation and ensure that we stay ahead in a rapidly evolving industry. By joining BD, you will work alongside some of the brightest minds in the industry.

Internship and Employment Opportunities

Start your career with BD through our internship programs or dive straight into a full-time position. We offer a range of opportunities that allow you to explore different areas of our business and find a path that aligns with your career goals. Our hiring process is designed to be transparent and engaging, ensuring that all candidates—whether submitting a resume for an internship or a senior position—feel valued and informed.

Benefits and Culture

BD is proud to offer competitive benefits that support the health, well-being, and financial security of our employees and their families. From comprehensive health insurance to employee wellness programs and flexible working arrangements, we prioritize the well-being of our team members. Our inclusive culture encourages networking, continuous learning, and the sharing of ideas in a diverse and welcoming environment.

Join Our Team

Explore the job opportunities at BD and discover how your expertise can help shape the future of healthcare. Search open positions that match your skills and interests. We look for passionate, curious, creative, and solution-driven team players.

Stay Connected

Keep up to date with career tips, insider perspectives, and industry-leading insights you can put to use today—all from the people who work here. Personalize your subscription to receive job alerts, latest news, and insider tips tailored to your preferences. See what exciting and rewarding opportunities await at Becton, Dickinson and Company.

Explore Careers at BD

Whether you're preparing for your first interview or looking to advance into a leadership role, BD offers career paths that foster continuous growth and innovation. Join us in our mission to improve medical outcomes and enhance patient care worldwide.

SEARCH BD JOBS

READ CAREERS BLOG

JOB ALERT EMAILS

At Becton, Dickinson and Company, we are more than just a company; we are a community that is dedicated to making a difference in the lives of people all around the world.
Learn more about Becton, Dickinson and Company
Size
75,000 employees
Market Cap
$72 billion
Industry
Healthcare
Net Income
$1.6 billion
Founded
1897
5 Year Trend
+9.3%
Revenue
$18.2 billion
NASDAQ
BDX
* Ladders Estimates

Similar Jobs

Ad banner background

Get Ready For Your
Next Interview

More Jobs at Becton, Dickinson and Company

More Pharmaceuticals & Biotech Jobs

Find similar Sr. Staff Engineer, Molding jobs:

NationwideSan Diego, CA