Job/Position SummaryJob SummaryThe Manufacturing Engineer is responsible for developing, implementing, and optimizing manufacturing processes, equipment, and workstations to support safe, efficient, and high-quality production. This role partners closely with Product Engineering, Operations, Quality, and Supply Chain teams to ensure manufacturability, process robustness, and seamless product launches.
Responsibilities- Develop, procure, install, and validate manufacturing workstations and equipment ranging from manual assembly stations to fully automated production and test systems.
- Provide Design for Manufacturability (DFM) feedback to product engineering teams to improve manufacturability, reduce production costs, and optimize assembly processes.
- Design, document, and implement safe, efficient, and repeatable manufacturing processes.
- Create and maintain Process Flow Diagrams (PFDs), PFMEA, Control Plans, Standard Work Instructions, and manufacturing documentation.
- Lead manufacturing process development from concept through production launch.
- Support equipment commissioning, process validation, and production readiness activities.
- Troubleshoot and resolve manufacturing equipment, tooling, and process issues during launch and production.
- Develop and implement process improvements to enhance safety, quality, productivity, and cost performance.
- Collaborate with Quality teams to establish process controls and ensure compliance with customer and internal requirements.
- Support root cause analysis, corrective actions, and continuous improvement initiatives.
- Train operators and technicians on manufacturing equipment, processes, and standard work.
- Work closely with Engineering, Operations, Quality, Maintenance, Supply Chain, and external suppliers to achieve manufacturing objectives.
- Support assembly process development, tooling selection, fixture design, and automation integration.
- Ensure manufacturing processes are robust, capable, and ready for seamless transfer to Operations.
Requirements:- Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related technical field.
- Experience developing and implementing manufacturing processes and production equipment.
- Strong knowledge of:
o PFMEA (Process Failure Mode and Effects Analysis)
o Control Plans
o Process Flow Development
o Process Validation
o Lean Manufacturing
o DFM (Design for Manufacturability)
- Experience with assembly processes, tooling, fixtures, and automation systems.
- Proficiency in interpreting engineering drawings, CAD models, and technical specifications.
- Strong troubleshooting, problem-solving, and project management skills.
- Proficient in Microsoft Excel, PowerPoint, and Word.
Preferred Skills- Experience in automotive, aerospace, medical device, electronics, or other high-volume manufacturing environments.
- Knowledge of APQP, PPAP, MSA, and SPC methodologies.
- Experience with automated assembly and test systems.
- Lean Six Sigma Green Belt or Black Belt certification preferred.
Compensation and Benefits:Along with competitive pay, as a full-time KPIT employee, you are eligible for the following benefits:
- Geo Blue PPO and HSA plan.
- MetLife - Dental and Vision plan.
- Healthcare and Dependent care flexible spending account(FSA).
- 401k with employer match.
- Company-paid Basic Life and Long-term disability insurance.
- Voluntary benefits include Critical Illness, Hospital indemnity, accident insurance, theft, and legal service.
- Employee Assistance Program.
- Paid Holidays.
- Employee discounts and perks.
- Gym benefit.
ESSENTIAL SKILLS /COMPETENCIES• PFMEA
• CONTROL pLANS
• Process Flow Decelopment
• Process Validation
• Lean Manufacturing
• DFM
PREFFERED SKILLS /COMPETENCIES• APQP
• PPAP
• MSA
• SPC
• Automated Assembly & Test Systems
