Polaris Industries Inc

Sr. CAE Engineer – Durability Methods

Polaris Industries Inc$109K — $144K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor’s degree in Mechanical Engineering or equivalent.
  • Minimum of 6 years in durability analysis, structural simulation, or CAE methods with FEA focus.
  • Expertise with FEA tools like Abaqus, ANSYS, or OptiStruct.
  • Strong skills in fatigue analysis and nonlinear simulation.
  • Experience correlating simulation results with physical tests.
  • Proficiency in automation tools such as Python or TCL.
  • Ability to work globally and enforce standardized processes.

Responsibilities

  • Lead advanced durability methods development using CAE and FEA tools.
  • Drive innovation in FEA-based simulations and fatigue analysis.
  • Identify and standardize CAE workflow processes for global consistency.
  • Define modeling guidelines to enhance scalability and repeatability.
  • Collaborate with MBD and test teams to enhance simulation fidelity.
  • Develop automation strategies to streamline CAE workflows.
  • Apply durability methodologies early in product architecture development.

Benefits

  • Competitive compensation with a profit-sharing plan.
  • Employee stock ownership program and stock purchase plans.
  • Generous 401(k) matching contributions.
  • Comprehensive health, dental, and vision insurance.
  • Paid time off and wellness programs.
  • Gym and personal training reimbursement.
  • Paid volunteer time through Polaris Foundation.
Full Job Description

Position Overview:
You will provide technical leadership in the development and advancement of durability engineering methods to support next-generation off-road vehicle design. In this role, you will lead the application of FEA-driven simulation techniques to improve predictive accuracy, efficiency, and consistency across engineering teams. You will collaborate with global stakeholders to standardize processes, integrate physical test data, and influence early-stage product development decisions. You will also mentor engineers and promote adoption of best practices and scalable methodologies. This role offers the opportunity to shape durability engineering approaches and drive meaningful impact on product performance and development effectiveness.

Key Responsibilities:

  • Lead the development, validation, and deployment of advanced durability methods using commercial CAE and FEA tools.

  • Drive innovation in FEA-based simulation approaches, including fatigue analysis, nonlinear simulation, transient response, and complex joint modeling.

  • Identify gaps in current CAE workflows and establish standardized processes to support global engineering consistency.

  • Define and implement modeling guidelines, load case strategies, and post-processing procedures to improve scalability and repeatability.

  • Develop and standardize load generation approaches, durability events, and virtual use cases.

  • Collaborate with MBD and test teams to improve integration of loading data and enhance simulation fidelity.

  • Improve correlation between simulation models and physical test results through validation and method refinement.

  • Develop and implement automation strategies to streamline CAE workflows using scripting tools.

  • Apply durability methodologies early in vehicle architecture development to influence design decisions and performance targets.

  • Provide technical leadership, mentorship, and subject matter expertise to engineering teams.

Desired Competencies:

  • Technical / Functional Expertise: You apply the required technical or professional knowledge to perform your role effectively and stay current within your area of expertise.

  • Critical Thinking: You analyze information objectively, evaluate options, and apply sound judgment to solve problems and make informed decisions.

  • Leadership: You inspire, guide, and empower others to achieve their best by setting clear direction, fostering trust, and creating an environment where people feel supported, motivated, and accountable for delivering results.

Qualifications:

  • Bachelor’s degree in Mechanical Engineering or a related field.

  • Minimum of 6 years of experience in durability analysis, structural simulation, or CAE methods development with a focus on FEA-based approaches.

  • Expertise with FEA tools such as Abaqus, ANSYS, OptiStruct, or similar platforms.

  • Strong proficiency in fatigue analysis, nonlinear simulation, load case development, and structural durability.

  • Experience developing or applying simulation methods to support engineering decision-making.

  • Experience improving correlation between simulation results and physical test data.

  • Experience with scripting and automation tools such as Python or TCL.

  • Ability to work across global engineering teams and drive adoption of standardized processes and methodologies.

  • Strong communication, interpersonal, and technical leadership skills.

  • Familiarity with vehicle systems design and validation, particularly chassis, suspension, driveline, or structural systems.

  • Knowledge of MBD tools and load development practices.

#LI-NT1

The starting pay range for Minnesota is $109,000 to $144,000 per year. Individual salaries and positioning within the range are determined through a wide variety of factors including but not limited to education, experience, knowledge, skills, and geography.  While individual pay could fall anywhere in the range based on these factors, it is not common to start at the high end or top of the range. 

To qualify for this position, former employees must be eligible for rehire, and current employees must be in good standing.

We are an ambitious, resourceful, and driven workforce, which empowers us to THINK OUTSIDE.Apply today!

At Polaris we put our employees first, by offering a holistic approach to their health and financial wellbeing.  Polaris is proud to offer competitive compensation, including a market-leading profit-sharing plan that is fundamental to our pay-for-performance culture. At Polaris, employees are owners of the company through company contributions to our Employee Stock Ownership Plan and discounted employee stock purchases plan. Employees receive a generous matching contribution to 401(k), financial wellness education and consultation to plan for their financial future. In addition to competitive pay, Polaris provides a comprehensive suite of benefits, including health, dental, and vision insurance, wellness programs, paid time off, gym & personal training reimbursement, life insurance and disability offerings.  Through the Polaris Foundation and our Polaris Gives paid volunteer time off, we support employees who actively volunteer their time, efforts, and passions to improve the health and wellbeing of the communities in which they live, play and work. Employees at Polaris drive our success and are rewarded for their commitment.

About Polaris Industries Inc

Polaris Industries Inc Careers

Join the dynamic team at Polaris Industries Inc, a leader in the powersports industry, and propel your career to new heights with unparalleled job opportunities. At Polaris, innovation and leadership drive us forward, and we invite you to be a part of our trailblazing journey.

Work You’ll Do

At Polaris Industries Inc, you will collaborate with a global team of professionals dedicated to setting benchmarks in the powersports sector. Our commitment to excellence in innovation and diversity training ensures that every team member is equipped to contribute to our shared goals effectively.

Lead with Innovation

Step into a role at Polaris Industries Inc and lead projects that redefine industry standards. Our culture thrives on innovation and leadership, fostering a workspace where forward-thinking and proactive problem-solving are at the forefront.

Engage in Meaningful Work

Join our market-leading team and help drive digital transformation across the industry. Polaris Industries Inc is not just about powersports; it's about creating experiences that resonate with our customers worldwide. Your work will directly impact our success, enhancing how our customers engage with the outdoors.

Career Growth and Opportunities

Polaris Industries Inc is deeply committed to the professional growth of its employees. With a variety of career paths available, the potential for advancement is substantial. We support your professional journey with robust training programs, leadership development opportunities, and a commitment to promoting from within.

Internship Programs

Kickstart your career with a Polaris internship. Gain invaluable industry experience, develop essential skills, and build a professional network that will serve you throughout your career. Our internships offer a hands-on approach to learning and development, paired with real-world projects that prepare you for future employment.

Diversity and Inclusion

At Polaris Industries Inc, we believe diversity drives innovation. Our inclusive culture welcomes professionals from all backgrounds, encouraging a diverse range of thoughts and ideas. Diversity training is integral to our operations, ensuring that all team members feel valued and understood.

Benefits and Culture

Choose a career at Polaris Industries Inc and enjoy not just a job but a lifestyle. Our benefits package is designed to support our team members in achieving a healthy work-life balance, including health, vision, and dental insurance, employee discounts, and more. Our company culture champions enthusiasm, dedication, and passion, with a focus on maintaining a supportive and inclusive workplace.

Join Our Team

Explore the job opportunities at Polaris Industries Inc and find the position that matches your skills and interests. We are hiring creative, curious, and driven individuals ready to make a significant impact in the powersports industry. Whether you are looking for an internship, an entry-level position, or a leadership role, Polaris offers a path that aligns with your career aspirations.

Stay Connected

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Apply Now

Ready to accelerate your career? Submit your resume, prepare for your interview, and join a team that’s redefining an industry. At Polaris Industries Inc, your future is waiting.
Learn more about Polaris Industries Inc
Size
16,000 employees
Market Cap
$5.7 billion
Industry
Net Income
$124.8 million
Founded
1954
5 Year Trend
+12.7%
Revenue
$7 billion
NASDAQ

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