Job Description**ONSITE IN JACKSONVILLE, NC**
We are seeking a highly skilled Senior Advanced Manufacturing and Application Engineer. This individual will be responsible for leading the development and execution of manufacturing processes to ensure the successful launch of new products with a focus on first-time quality (FTQ) of 99%, on-time delivery, and continuous process improvement in a Lean manufacturing environment.
Key Responsibilities:
- Lead and manage manufacturing process development for new product launches from concept through production, ensuring all milestones are met on time and within budget.
- Drive process capability to meet and exceed 99% First-Time Quality (FTQ) metrics.
- Create and maintain balanced, efficient production lines through line balancing and waste elimination techniques.
- Develop and implement Lean manufacturing principles including standard work, value stream mapping, and continuous improvement initiatives.
- Collaborate cross-functionally with design, quality, production, and supply chain teams to ensure manufacturing readiness and excellence.
- Lead process risk assessments (PFMEA), and support control plan development to ensure robust and reliable processes.
- Define equipment specifications, lead procurement and commissioning of new manufacturing equipment.
- Utilize data analysis and root cause methodology to drive problem-solving and corrective actions.
- Mentor and provide technical leadership to junior engineers and technicians.
- Responsible for quoting business cases for new product launches including obtaining cost of tooling, assembly, and launch.
- This position will be responsible for business cases in all global manufacturing plants.
- Ensure all deliverables are met to secure on-time product launches within budget to include playbooks, standard work, and purchasing.
- Define equipment specifications, lead procurement and commissioning of new manufacturing equipment based on Design for Manufacturing analysis.
Qualifications:
- Bachelor's degree in Mechanical, Manufacturing, or Industrial Engineering (Master's preferred).
- Minimum 5-7 years of experience in advanced manufacturing within the automotive industry.
- Proven experience in leading new product launches with demonstrated results in FTQ and on-time execution.
- Strong working knowledge of Lean manufacturing tools and Six Sigma methodology.
- Experience with line balancing, time studies, and process simulation software.
- Excellent problem-solving, project management, and communication skills.
- Proficient in CAD software, manufacturing execution systems (MES), and Microsoft Office Suite.
Preferred:
- Automotive OEM or Tier 1 supplier experience.
- Certifications in Lean Six Sigma (Green Belt or higher).
- Experience with IATF 16949, APQP, and PPAP requirements.
