Senior Thermal Systems Design Engineer

Astro Mechanica

$120K — $150K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • 5+ years hands-on experience in propulsion or complex thermal environments
  • Proficient in CAD modeling with Siemens NX and GD&T
  • Strong understanding of thermodynamics and fluid behavior
  • Experience with CFD and 1D network modeling for thermal systems
  • Knowledge of instrumentation and data validation techniques
  • Demonstrates initiative and a drive for continuous improvement
  • Able to thrive in fast-paced, dynamic work settings

Responsibilities

  • Generate CAD models and detailed engineering drawings
  • Architect thermal systems and develop 1-D fluid network models
  • Design and size fluid system components like pumps and heat exchangers
  • Use computational tools and hand calculations to optimize systems
  • Analyze heat loads and define instrumentation for data validation
  • Conduct design reviews and present findings to the team
  • Assemble prototypes and establish test methods for performance verification
  • Diagnose thermal system issues and implement corrective measures

Benefits

  • Comprehensive medical, dental, and vision insurance
  • 401(k) program with stock option transparency
  • Flexible time-off policy including PTO and paid holidays
  • Supportive flexible work environment
Full Job Description
WHO YOU ARE:

You are a generalist capable of taking full ownership of thermal management system design from concept to production. You are able to balance system function and requirements against the impacts of the system on adjacent systems and components. You navigate uncertainty and ambiguity by leveraging a strong understanding of first principles. The right person will be able to architect, build, and validate thermal systems from early prototyping through flight qualification, vehicle integration, and flight.

WHAT YOU'LL DO:
  • Generate CAD models, detailed engineering drawings, and apply appropriate GD&T
  • Architect thermal systems and develop 1-D fluid network models to predict system behavior, transient responses, and sensitivities
  • Architect and complete detailed thermal system design and size fluid system components such as pumps, heat exchangers, valves, and regulators
  • Use hand calculations and computational tools (CFD) to optimize component and system effectiveness
  • Analyze heat loads, conduction paths, and interface temperatures, and define instrumentation to anchor models with test data
  • Own and present design reviews to the team
  • Assemble prototypes, establish test procedures, and analyze data to verify requirements and performance metrics
  • Diagnose thermal system problems efficiently and determine corrective actions
WHAT WE'RE LOOKING FOR:
  • 5+ years hands-on experience in propulsion or similarly complex thermal environments
  • Proficient in CAD modeling (Siemens NX), drawing generation, and GD&T
  • Strong understanding of thermodynamics, heat transfer, and fluid behavior
  • Experience designing and analyzing thermal systems using CFD and 1D network modeling tools
  • Informed on instrumentation types and limitations, and ability to anchor models with test data
  • Takes initiative for continuous improvement (not just completing assigned tasks)
  • Flexibility to work in fast-paced environment
  • Attentive to detail and maintain a high level of quality in all work
PERKS & BENEFITS:
  • Comprehensive medical, dental, and vision insurance, including Flexible Spending Accounts (FSA)
  • 401(k) program and transparent stock option plan
  • Self-managed and flexible time-off policy, including PTO, paid holidays, and sick time
  • Flexible work environment
ADDITIONAL INFORMATION:

At Astro Mechanica, we highly value in-office work to foster collaboration and strengthen our company culture. We consider working in the office five days a week an essential part of the employee's role.

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