Shield AI

Senior Staff Propulsion Engineer (TVC) (X-BAT) (R4160)

Shield AI$130K — $155K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in aerospace or mechanical engineering required.
  • 7+ years in aerospace propulsion or flight control systems, focused on subsystem development.
  • Strong understanding of thrust vector control systems, actuator dynamics, and mechanical integration.
  • Proven record in hardware development, testing, and flight support.
  • Proficiency in Python for analysis and data processing tasks.
  • Experience with ANSYS, FEA, or relevant modeling tools for system validation.
  • U.S. Citizenship or ability to meet ITAR compliance is mandatory.

Responsibilities

  • Own the entire lifecycle of the thrust vector control system from concept to flight.
  • Define system requirements and ensure performance goals are met.
  • Design and integrate the vectoring mechanisms within the engine assembly.
  • Lead testing phases, including data collection and performance assessments.
  • Analyze system performance across various flight conditions for dynamic response.
  • Collaborate with teams on vectoring logic to ensure reliable system performance.
  • Manage fault analysis and improve system reliability strategies.

Benefits

  • Bonus structure based on performance.
  • Access to equity opportunities.
  • Medical, dental, and vision insurance provisions.
  • Retirement plan options.
  • Generous paid time off policy.
Full Job Description
Job Description:

We are seeking a Propulsion Engineer to serve as the Responsible Engineer (RE) for the Thrust Vector Control (TVC) system on X-BAT. This role demands full lifecycle ownership of the TVC system, from concept and architecture through design, integration, test, flight, and operational support.

You will serve as the focal point for all technical matters related to thrust vectoring, ensuring the system enables precise flight control authority, integrates cleanly with the engine and airframe, and performs reliably across the full range of operational conditions. This role is hands-on, data-driven, and highly cross-functional, requiring collaboration with controls, airframe, flight test, and mission teams.

What you'll do:
  • Act as the single-threaded owner for the TVC system, accountable for all technical decisions from concept to flight.
  • Define and manage system requirements, performance goals, and mechanical/electrical interfaces.
  • Design and integrate vectoring mechanisms with the engine and surrounding structure.
  • Lead ground and flight testing of the TVC system, including instrumentation planning, data collection, and performance evaluation.
  • Analyze control authority, vectoring bandwidth, and dynamic response across the flight envelope.
  • Collaborate with the controls team to shape vectoring logic and ensure closed-loop system performance meets CONOPS requirements.
  • Own fault management, failure investigations, and system reliability strategies.
  • Represent the TVC system in design reviews, technical checkpoints, customer briefings, and leadership updates.

Required qualifications:
  • Bachelor's degree in aerospace engineering, Mechanical Engineering, or a related discipline.
  • 7+ years of experience in aerospace propulsion or flight control systems, with relevant experience owning subsystem development.
  • Deep understanding of nozzle dynamics, actuation systems, mechanical integration, and structural/thermal constraints.
  • Demonstrated experience in hardware development, test planning, and flight test support.
  • Strong proficiency in Python for performance analysis, data processing, and model correlation.
  • Familiarity with tools such as ANSYS, FEA, or thermal/fluid modeling for mechanism and system validation.
  • U.S. Citizenship or ability to comply with ITAR requirements.
  • Ability to obtain a S//SAR level security clearance desired.

Preferred qualifications:
  • Experience with TVC or control effector systems on UAVs, tactical aircraft, or rocket platforms.
  • Familiarity with low-bypass turbofan engines and integration constraints near hot-end propulsion hardware.
  • Experience collaborating on control logic development, transient response shaping, and actuator tuning.
  • Proficiency with Siemens NX and Teamcenter for CAD and configuration control.
  • Background in failure modes analysis, margin modeling, and system validation strategies.
  • M.S. or Ph.D. in Aerospace Engineering or a related discipline.

#LI-JM2

#LE

Full-time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

About Shield AI

Shield AI is a defense technology company that develops artificially intelligent systems for military applications. The company was founded in 2015 by Brandon Tseng, Ryan Tseng, and Andrew Reiter, and is headquartered in San Diego, California. Shield AI's products include autonomous drones and software that can be used for reconnaissance, surveillance, and other military operations. The company's mission is to reduce the number of military casualties by providing soldiers with better intelligence and situational awareness. Shield AI has received funding from a number of investors, including Andreessen Horowitz and Founders Fund.
Learn more about Shield AI
Size
200 employees
Industry
Founded
2015

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