Senior Process Development Engineer

Electra

$100K — $160K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in chemical engineering, mining/metallurgical engineering, or chemistry.
  • 8 years of industry experience in process design, excluding internships and co-ops.
  • Experience leading process-engineering projects.
  • Demonstrated success in implementing safety measures for processing systems.
  • High proficiency with process simulation software.
  • Solid background in analytical chemistry applied to troubleshooting.
  • Hands-on experience with power tools and custom equipment fabrication.

Responsibilities

  • Lead projects to scale up chemical processes from lab to pilot scale.
  • Design new chemical process systems including P&IDs and equipment specifications.
  • Conduct process hazard analyses and contribute to safety reviews.
  • Collaborate with engineering teams to communicate design requirements effectively.
  • Collect and synthesize experimental data to guide engineering decisions.
  • Commission and troubleshoot new equipment effectively.
  • Maintain a safe working environment and lead safety assessments.

Benefits

  • 100% paid premiums for medical, dental, vision, and other insurance plans.
  • Annual employer contributions of $1,800 to health savings accounts.
  • 12 weeks of paid parental leave for family support.
  • 401k plan with up to 5% matching contributions that vest immediately.
  • Eligibility for incentive stock options.
Full Job Description
What you will do:

The Senior Process Development Engineer on the process engineering team will contribute to the design and testing of chemical and hydrometallurgical processes across a variety of scales, from bench-scale proof-of-concept to Electra's iron-refining pilot plant.

Responsibilities include:
  • Lead projects to study and scale up new processes at laboratory and pilot scale, including: designing new chemical processing systems, designing experiments to prove out novel concepts, and producing data to inform system scale-up
  • Designing new chemical process systems: developing mass and energy balances, drawing P&IDs, specifying equipment, and building systems
  • Contribute to process hazard analyses by contributing and leading HAZOPs, FMEAs, and other hazard reviews
  • Collaborate with mechanical and electrical engineers to effectively communicate design requirements for novel chemical processing systems
  • Collect and synthesize experimental data, and present results to guide engineering and business decisions
  • Commission and troubleshoot new equipment
  • Maintain a safe working environment and lead safety assessments of new equipment and operations
  • Read, understand, and comply with all workplace health and safety policies, safe work practices, and company policies and procedures
  • Perform other duties as assigned by supervisor

What we need you to bring to the team:
  • Bachelor's degree in chemical engineering, mining/metallurgical engineering, or chemistry, or related
  • 8 years of industry experience in process design, including mass and energy balances, reaction kinetics, thermodynamics, separations, and fluid flow. (Excludes Internships and co-ops)
  • Experience leading process-engineering projects and serving as a subject-matter expert
  • Demonstrated success implementing safety measures for gas- and liquid-processing systems
  • High proficiency with process simulation software and the ability to use models to inform experimental predictions
  • Strong ability to analyze complex experimental data, recognize important patterns, and communicate results clearly to both technical and non-technical teams
  • Solid experience in analytical chemistry and applying it to troubleshoot challenging experimental issues and choose the right approaches
  • Good working knowledge of fluid power systems, such as pumps, valves, and heat-exchange equipment, and how they fit into larger mechanical or process setups
  • Hands-on experience using power tools and basic fabrication methods to build or modify custom equipment to support testing or development work
  • Experience coordinating with external vendors, tracking progress, and ensuring contracted work is delivered accurately and on schedule
  • Proficient in, or able to quickly pick up, Microsoft Office applications including Word, Excel, PowerPoint, Outlook, OneDrive, and SharePoint to create clear documentation and support project needs


Compensation:
  • The anticipated starting pay range for this position is $100,000-$160,000 and may be more or less depending upon skills, experience, and education.

Benefits For You:
  • 100% paid premiums across all medical, dental, vision, telemedicine, short-term disability, long-term disability, and basic life insurance plans
  • $1,800 in annual employer HSA contributions (health savings account)

Benefits For Your Family:
  • 100% paid premiums across all medical, dental, vision, and telemedicine plans
  • 12 weeks of paid parental leave

Benefits For Your Future:
  • 401k with up to 5% matching contributions which vest 100% on day one
  • Eligibility for incentive stock options

Similar Jobs

More Jobs at Electra

More Manufacturing & Automotive Jobs

Find similar Senior Process Development Engineer jobs: