Senior Plant Controls Engineer

TAI

$120K — $175K *
Manufacturing & Automotive
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • 10+ years of industry experience required.
  • 5+ years specific to industrial controls with Allen Bradley/Rockwell Hardware.
  • Management experience preferred.
  • Control system design experience is a plus.
  • Bachelor's degree in engineering or 10+ years of relevant experience needed.
  • Experience with HMI/SCADA, preferably ICONICS GENESIS64, is required.
  • Familiarity with boilers, chillers, pumps, valves, and building automation systems.
  • Ability to pass a federal background check and commute daily to Arlington, VA.

Responsibilities

  • Act as the Subject Matter Expert on the control system for all stakeholders.
  • Design and implement continuous improvement projects for control systems.
  • Manage over 25 active projects including instrumentation integration and control system panel upgrades.
  • Program and modify PLC and HMI systems as per project requirements.
  • Troubleshoot and resolve controls-related issues effectively.
  • Oversee the management of the field office and coordinate work schedules of technicians.
  • Support and supervise Control Technicians in calibration and maintenance of controls devices.

Benefits

  • Annual Profit Sharing Bonus based on performance.
  • Paid Time Off and Paid Holidays.
  • Comprehensive health benefits package including medical, dental, vision, and life insurance.
  • 401(k) plan with employer match.
  • Professional Development opportunities including tuition reimbursement.
Full Job Description
About the Role:
Join a mission critical operation where you'll lead the performance, reliability, and evolution of a large scale Distributed Control System supporting a 24/7 campus facility. As the Senior Controls Engineer/Project Manager, you'll drive continuous improvement projects, implement control system upgrades, and troubleshoot complex automation challenges across a diverse set of technologies. You'll balance hands on engineering with daily operational leadership, guiding field technicians and coordinating work that keeps the plant running safely and efficiently. This role is ideal for someone who thrives at the intersection of technical depth, system stewardship, and on site leadership.

Here's a glimpse into your day to day:
  • Being a Subject Matter Expert on the control system and provide counsel to all the stakeholders.
  • Designing and implementing small control system related continuous improvement projects
  • 25+ active projects that include but are not limited to: adding instrumentation and integrating into control systems, replacing control system panels with panels that have up-to-date equipment, troubleshooting devices that have stopped functioning, reviewing systems to recommend spare parts to be purchased.
  • Programing changes to the PLC and HMI system.
  • Troubleshooting controls related issues.
  • Management of TAI's field office. Which includes
  • Coordinating the schedule of PM and other work with the customer and control techs.
  • Review of all reports generated.
  • Front line oversight of the 2 Control Techs
  • Support and supervise Control Techs in the calibration and maintenance of controls devices. Examples of such devices are Pressure, Temperature, Level and Flow Transmitters, Motor starters, VFDs, Analyzers, and valves.
  • PLC System software support, to include updating regularly released patches and version upgrades by Allen Bradley or other PLC manufacturers.

You'll be a perfect fit if you have:
  • Minimum of ten (10) years' industry experience.
  • Minimum 5 years with industrial controls with Allen Bradley / Rockwell Hardware
  • Management Experience a plus
  • Control System Desing Experience is a plus.
  • Bachelor's degree in engineering (mechanical, chemical, electrical, etc.) OR at least 10 years of relevant work experience.
  • Experience with HMI/SCADA is required, preferably with ICONICS GENESIS64 HMI software package.
  • Experience with boilers, chillers, pumps, valves, building automation, and related systems.
  • Be able to pass a federal background check
  • Able and willing to commute daily to facility located in Arlington, VA.
  • Must be able to walk two miles continuously, with or without accommodation.

Compensation and Benefits:
  • Pay: $120,000-175,000 annually (depending on experience)
  • Annual Profit Sharing Bonus (variable)
  • PTO and Paid Holidays
  • Health Benefits: Employee through family level coverage for medical, dental, and vision insurances. Company funded life and long-term disability insurances. Short Term Disability, FSA, HSA, EAP, and supplemental life insurances (employee - family) are also available!
  • 401(k)with employer match

Hours:
  • M-F, 6:30am - 3pm. Emergency service/work may be required off hours.

Other Offerings:
  • The opportunity to make a real impact on a variety of industry-leading projects.
  • The ability to balance your work and family activities.
  • Flexible work schedule
  • Work in a dynamic and collaborative environment that values creativity and innovation.
  • A chance to learn and grow alongside some of the brightest minds in engineering.
  • Professional Development, Tuition Reimbursement, and Association Membership Reimbursements.

Similar Jobs

More Jobs at TAI

More Manufacturing & Automotive Jobs

  • General Manager
    $100K — $140K + 30% bonus *
    Lunova Group
    Memphis, TN 38101 (Shelby County)
  • Controller
    $120K — $130K *
    Belleville Boot Company
    Belleville, IL 62220 (Saint Clair County)
  • Director of Engineering
    $150K — $250K *
    Buyers Products
    Mentor, OH 44060 (Lake County)
  • Plant Manager
    Top Industrial Manufacturing Company
    Chicago, IL 60601 (Cook County)
  • Vice President – Vitamin Team
    Feldkamp Marketing
    Cincinnati, OH 45202 (Hamilton County)

Find similar Senior Plant Controls Engineer jobs: