Caterpillar, Inc

Senior Performance/Simulation/Application Engineer

Caterpillar, Inc$112K — $169K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in engineering (Mechanical or Aerospace preferred)
  • Experience in ROPS/FOPS design and analysis for construction machinery
  • Proficient in Abaqus software for finite element analysis
  • Strong accuracy and attention to detail in engineering specifications
  • Excellent communication skills for team collaboration
  • Analytical thinking for problem-solving and root cause analysis
  • Knowledge of effective project management strategies

Responsibilities

  • Build and run finite element (FEA) models using Abaqus, NASTRAN, and LS-DYNA
  • Develop structural solutions that meet ROPS/FOPS design targets
  • Collaborate with design engineers to resolve technical issues
  • Support validation testing through data analysis and correlation
  • Improve analysis quality by collaborating with simulation teams
  • Communicate analysis results effectively to stakeholders
  • Engage with engineers to address technical challenges

Benefits

  • Medical, dental, and vision benefits
  • Paid time off plan (Vacation, Holidays, Volunteer, etc.)
  • 401(k) savings plans
  • Health Savings Account (HSA)
  • Flexible Spending Accounts (FSAs)
  • Health Lifestyle Programs
  • Employee Assistance Program
  • Voluntary Benefits and Employee Discounts
  • Career Development
  • Incentive bonus
  • Disability benefits
  • Life Insurance
  • Parental leave
  • Adoption benefits
  • Tuition Reimbursement
Full Job Description
Career Area:
Engineering

Job Description:

Caterpillar's BCP division is hiring a Senior Performance/Simulation/Application Engineer supporting Roll Over and Falling Object Protective Structures (ROPS/FOPS) design, validation, and certification at the Clayton Machine Development Center (CMDC) in Clayton, NC area.

Role Summary

As a Senior Performance/Simulation/Application Engineer, you will be responsible for evaluating, developing, and validating ROPS and FOPS structures for heavy construction equipment. You will use advanced finite element analysis (FEA) methods to meet structural strength and stiffness, manufacturability, and cost targets. You will work closely with design, test, and analysis teams; support testing and process test data; and build, correlate, and utilize FEA models in support of new product development and field issue resolution. To be successful, you will demonstrate a strong sense of urgency and determination to resolve issues and maintain high quality standards.

What You'll Do (Job Duties):
  • Build, run, and correlate finite element (FEA) models using Abaqus, NASTRAN, and LS-DYNA for static, dynamic, and non-linear analyses solutions.
  • Develop ROPS/FOPS structural solutions that meet strength, stiffness, manufacturing, and cost targets.
  • Partner with design engineers and provide input to generate efficient and robust structural concepts and resolve complex technical issues.
  • Support validation testing through gage mapping, test setup guidance, data analysis, and correlation of test results to simulation models.
  • Continuously improve analysis quality and efficiency by collaborating with the simulation and analysis team and broader community.
  • Clearly communicate analysis results and technical recommendations through written reports and verbal presentations.
  • Engage other engineers and technical specialists as needed to address detailed technical challenges.
What You Have (Core Skills):
  • Degree Requirement: Bachelor's degree in engineering (Mechanical or Aerospace preferred)
  • Experience Requirement: ROPS/FOPs design and analysis experience in construction machinery design. Proficient in Abaqus software.
  • Accuracy & Attention to Detail: Ability to interpret and work from detailed engineering drawings and technical specifications with high accuracy and attention to detail to deliver high quality, compliant results.
  • Technical Excellence: Brings good mechanical aptitude and a solid understanding of engineering principles to solve complex problems effectively. Demonstrates expertise in applying technical knowledge to ensure robust and reliable designs.
  • Effective Communication & Teamwork: Strong written and verbal communication skills with the ability to work effectively within and across teams and organizational levels. Collaborates effectively with team and stakeholders and able to maintain composure and flexibility under pressure.
  • Analytical Thinking: Knowledge of techniques and tools that promote effective analysis; ability to determine the root cause of organizational problems and create alternative solutions that resolve these problems.
  • Project Management: Knowledge of effective project management strategies and tactics; ability to plan, organize, monitor, and control projects, ensuring efficient utilization of technical and administrative resources to achieve project objectives.

Top Candidates Will Also Have:
  • Master's degree or PhD in engineering in related field.
  • Progressive experience of general analysis and multiple commercial and non-linear FEA tools (e.g. LS-DYNA, NASTRAN).
  • Experience with nonlinear material behavior, nonlinear bolted joint analysis, weld/metal fatigue, dynamics, isolation systems, and digital signal processing is highly desired.
Additional Details:
  • Work Location: CMDC in Clayton, NC
  • Domestic Relocation Assistance: IS available for this role.
  • Visa Sponsorship: IS NOT available for this role.
  • Travel: Approximately 5-10% domestic and international travel.
  • Work Arrangement: This position requires 5 days per week onsite (Monday-Friday).


Summary Pay Range:

$112,710.00 - $169,060.00

Compensation and benefits offered may vary depending on multiple individualized factors, job level, market location, job-related knowledge, skills, individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar.

Benefits:

Subject to plan eligibility, terms, and guidelines. This is a summary list of benefits.
  • Medical, dental, and vision benefits*
  • Paid time off plan (Vacation, Holidays, Volunteer, etc.)*
  • 401(k) savings plans*
  • Health Savings Account (HSA)*
  • Flexible Spending Accounts (FSAs)*
  • Health Lifestyle Programs*
  • Employee Assistance Program*
  • Voluntary Benefits and Employee Discounts*
  • Career Development*
  • Incentive bonus*
  • Disability benefits
  • Life Insurance
  • Parental leave
  • Adoption benefits
  • Tuition Reimbursement


* These benefits also apply to part-time employees

This position requires working onsite five days a week.

Visa Sponsorship is not available for this position.

Posting Dates:
July 14, 2026 - July 28, 2026

Any offer of employment is conditioned upon the successful completion of a drug screen.

About Caterpillar, Inc

Progress Rail Services Corporation, a Caterpillar company, is one of the largest integrated and diversified suppliers of railroad and transit system products and services worldwide. Since its acquisition by Caterpillar Inc. in 2006, Progress Rail has used the Caterpillar international footprint to gain quick and widespread notice and approval across the globe. Product technology, reliability and durability, along with legendary aftermarket parts and service support, have been their keys to success. Caterpillar is the world's leading manufacturer of construction and mining equipment, diesel and natural gas engines and industrial gas turbines. The technology and world reach of Caterpillar, combined with the service standard and historical reliability of Progress Rail, ensures their products and services make a growing impact on the world rail industry. With their acquisition of Electro-Motive Diesel (EMD), Progress Rail is the world's largest builder of diesel-electric locomotives for all commercial railroad applications including freight, intercity passenger, commuter, switching, industrial and mining. EMD is also a global provider of diesel power engines for marine propulsion, offshore and land based oil well drilling rigs and stationary power generation. Electro-Motive is the only diesel engine manufacturer of its size to have produced more than 70,000 engines. This success stems from product reliability, serviceability, load acceptance capability, low operating costs and ease of maintenance with standardized components.

Caterpillar, Inc. Careers

Join the robust team at Caterpillar, Inc., a global leader in construction and mining equipment, where innovation drives everything we do. As part of our team, you'll engage in work that improves the world and furthers your career with every project you touch.

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Choosing a career at Caterpillar means more than just having a job. It means you're part of a team that values diversity and is committed to creating an inclusive environment. We offer competitive benefits to ensure the health and well-being of our employees and their families. These benefits include health insurance, retirement plans, and paid time off, alongside unique perks like professional development and diversity training programs.

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Make a great first impression. Prepare for your interview at Caterpillar by reviewing common questions and practicing your responses. Tailor your resume to highlight the experiences and skills that make you the ideal candidate for the position you are applying for. At Caterpillar, Inc., every role offers the chance to make an impact. Come be a part of our team and drive the future of our global industries. Your career at Caterpillar is not just about what you'll accomplish, but how you'll grow and the innovation you'll lead. Join us and build a career that matters.
Learn more about Caterpillar, Inc
Size
107,700 employees
Market Cap
$125.3 billion
Industry
Net Income
$2.9 billion
Founded
1925
5 Year Trend
+5.8%
Revenue
$41.7 billion
NASDAQ

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