Senior Lead Engineer

Freedom Motors USA

$100K — $170K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's Degree in Mechanical or Automotive Engineering or related discipline.
  • 7+ years of professional experience in automotive design and engineering.
  • Strong experience with mechanical design, vehicle engineering, and product development.
  • Experience with vehicle modification and integration preferred.
  • Strong understanding of GD&T and dimensional management.
  • Experience in manufacturing and production environments is required.
  • Strong communication skills for cross-functional collaboration.

Responsibilities

  • Lead mechanical engineering and vehicle conversion projects from concept to production.
  • Drive Value Analysis/Value Engineering initiatives to enhance product performance and reduce costs.
  • Identify opportunities to simplify designs and improve customer experience.
  • Design and develop mechanical systems and vehicle components.
  • Apply engineering principles to modify production vehicles.
  • Develop 3D CAD models and engineering drawings.
  • Collaborate with production teams to resolve design challenges.
  • Support prototyping, testing, and production launches.
  • Evaluate existing designs and innovate for reliability and functionality.
  • Mentor and provide technical leadership to engineering team members.

Benefits

  • Collaborative work environment with cross-functional teams.
  • Opportunities for professional development and mentorship.
  • Focus on continuous improvement and innovative engineering solutions.
  • Engagement in impactful projects that improve accessibility for customers.
  • Chance to work on cutting-edge vehicle technology and design.
Full Job Description
Responsive recruiter

As we continue to grow and develop new products, we are looking for an experienced Lead/Senior Mechanical Engineer to join our engineering team and help drive product development, vehicle integration, design improvements, and cost-reduction initiatives.

About the Role
The Lead/Senior Mechanical Engineer will play a key role in the design, development, and continuous improvement of Freedom Motors' wheelchair-accessible vehicle conversions.

This position will lead engineering projects from concept through design, prototyping, testing, validation, and production implementation. The ideal candidate will have strong automotive design experience and the ability to work closely with Engineering, Manufacturing, Production, Quality, Purchasing, and other cross-functional teams.

A major focus of the role will be identifying opportunities to improve product performance, quality, manufacturability, customer experience, and cost while maintaining the highest standards of safety and reliability.

Key Responsibilities
• Lead mechanical engineering and vehicle conversion projects from concept through production.
• Drive Value Analysis / Value Engineering (VA/VE) initiatives to improve product performance, quality, manufacturability, and cost.
• Identify opportunities to simplify designs, reduce manufacturing costs, improve assembly processes, and enhance the customer experience.
• Design and develop mechanical systems, structures, mechanisms, and vehicle components.
• Apply engineering principles to vehicle integration and modification of production vehicles.
• Develop and modify 3D CAD models, assemblies, and engineering drawings.
• Work closely with Production and Manufacturing to identify and resolve design and assembly challenges.
• Collaborate with Purchasing and suppliers on component design, sourcing, cost reduction, and implementation.
• Support prototyping, testing, validation, and production launches.
• Evaluate existing designs and develop innovative engineering solutions to improve functionality and reliability.
• Ensure designs meet applicable engineering, quality, dimensional, and manufacturing requirements.
• Participate in design reviews, problem-solving activities, and continuous improvement initiatives.
• Provide technical leadership and mentorship to other engineering team members.

What We're Looking For
• Bachelor's Degree in Mechanical Engineering, Automotive Engineering, or a related engineering discipline.
7+ years of professional experience in automotive design and engineering
• Strong experience with mechanical design, vehicle engineering, and product development.
• Experience with vehicle modification, integration, conversion, or specialty vehicle applications is highly preferred.
• Strong understanding of GD&T and dimensional management.
• Experience working with manufacturing and production environments.
• Previous assembly plant launch or production launch experience preferred.
• Strong understanding of design for manufacturability and assembly (DFMA).
• Ability to analyze designs and identify opportunities for cost reduction and product improvement.
• Excellent written, verbal, and cross-functional communication skills.

Technical Skills
Experience with the following is preferred:
• Mechanism Design
• Vehicle Engineering & Integration
• Structural Design
• Suspension and chassis systems
• Door and liftgate systems
• Fuel, exhaust, cooling, and braking systems
• GD&T and Dimensional Management
• Design for Manufacturing & Assembly
• Root Cause Analysis and Problem Solving
• Quality and engineering design tools

Software
• Autodesk Inventor
• SolidWorks
• AutoCAD
• Microsoft Office
• Experience with additional CAD, PLM, or engineering software is a plus.

Compensation: $100,000.00 - $170,000.00 per year

Similar Jobs

More Jobs at Freedom Motors USA

More Manufacturing & Automotive Jobs

Find similar Senior Lead Engineer jobs: