General Motors

Senior HIL Modeling Specialist – Propulsion Thermal Management

General Motors$115K — $164K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in a relevant engineering discipline such as Mechanical, Electrical, Mechatronics, or Aerospace Engineering.
  • Over five years of experience in developing real-time plant models with MATLAB/Simulink or similar tools.
  • Proven expertise in HiL model development, integration, and validation on platforms like dSPACE.
  • Solid knowledge of controls theory and dynamic system modeling.
  • Hands-on experience with automotive communication networks (CAN, LIN, Ethernet).
  • Familiarity with automotive embedded control software and propulsion or thermal management systems.
  • Strong ability to collaborate within cross-functional teams and communicate effectively.

Responsibilities

  • Own and manage the lifecycle of thermal management plant models from development to maintenance.
  • Define and collaborate on model fidelity and validation criteria with stakeholders.
  • Develop and optimize real-time thermal models for various systems including coolant and battery management.
  • Integrate and design vehicle network communication models.
  • Troubleshoot and integrate simulation models with ECUs, sensors, and thermal hardware in labs.
  • Lead structured root-cause analysis in collaboration with engineering teams.
  • Mentor other engineers and provide technical leadership throughout HiL integration projects.

Benefits

  • Paid time off including vacation and parental leave benefits.
  • Comprehensive healthcare, dental, and vision coverage, plus a wellness incentive.
  • Life insurance for you and your family.
  • Contributions to a Defined Contribution Pension plan for retirement savings.
  • Discounted vehicle purchase options for employees and their families.
Full Job Description

Job Description

Vacancy Status:

Yes - This posting is for an existing vacancy within the organization and is open to new applications. (Backfill)

AI Disclosure:

As part of the application process, Artificial Intelligence will be used in the hiring process for this role

Hybrid - This role is categorized as hybrid. This means the successful candidate is expected to report to Oshawa three times per week, at minimum [or other frequency dictated by the business].

The Senior HiL Modeling Specialist will lead the development, integration, and validation of real-time Hardware-in-the-Loop (HiL) simulation environments for propulsion thermal management systems. These environments enable faster, safer, and more efficient development and verification of GM vehicle systems by connecting thermal plant models with ECUs and vehicle thermal hardware in closed-loop operation.

The successful candidate will bring strong expertise in MATLAB/Simulink-based real-time modeling, dSPACE HiL platforms, automotive embedded controls, and end-to-end mechatronic integration. The role requires hands-on troubleshooting across simulation models, ECUs, vehicle networks, electrical interfaces, and laboratory hardware, together with the ability to provide technical leadership as HiL capabilities scale across programs and users.

Key Responsibilities

  • Own the lifecycle of propulsion thermal management plant models, including architecture, development, calibration, integration, validation and maintenance.

  • Define model fidelity, interfaces, execution requirements, and validation criteria in collaboration with controls, software, hardware, and test stakeholders.

  • Develop and integrate real-time thermal models for systems such as coolant loops, pumps, valves, heat exchangers, radiators, battery thermal management and refrigerant, as applicable.

  • Optimize models for deterministic real-time execution, including solver selection, fixed-step implementation, CPU-load management, numerical stability, and model execution performance.

  • Design, develop, and integrate vehicle network interfaces and communication models using CAN, LIN, and automotive Ethernet.

  • Integrate simulation models with ECUs, sensors, actuators, electrical interfaces, and vehicle thermal hardware in an engineering laboratory environment.

  • Collaborate with test-apparatus users, ECU software development engineers, controls engineers, and hardware design-release engineers to understand requirements and perform structured end-to-end root-cause analysis.

  • Provide technical guidance and mentorship to other model developers and HiL integration engineers.

  • Deliver high-quality results in accordance with project milestones, technical requirements, and agreed acceptance criteria.

Qualifications

  • Bachelor6s degree in Mechanical Engineering, Electrical Engineering, Mechatronics, Aerospace Engineering, or a related discipline.

  • Five or more years of experience developing and deploying real-time plant models using MATLAB/Simulink or an equivalent modeling environment.

  • Demonstrated experience developing, integrating, and validating HiL models on dSPACE or comparable real-time simulation platforms.

  • Strong understanding of controls theory, dynamic system modeling, and real-time simulation concepts.

  • Experience integrating automotive embedded control software with vehicle or subsystem hardware, preferably in propulsion or thermal management applications.

  • Hands-on experience with automotive communication networks, including CAN/CAN FD, LIN, and Ethernet.

  • Strong understanding of automotive systems, propulsion systems, thermal management systems, embedded controls, sensors, and actuators.

  • Demonstrated initiative, accountability, urgency, and ability to work independently while contributing effectively to a team.

  • Ability to work effectively with cross-functional engineering teams and communicate technical issues clearly to both technical and non-technical stakeholders.

Preferred Qualifications

  • Five or more years of experience with dSPACE platforms and tools such as SCALEXIO and ControlDesk.

  • Experience with propulsion thermal management, battery thermal management, HVAC, refrigerant, or heat-pump systems.

  • Experience with thermal model calibration, model correlation, or MIL/SIL/HiL verification workflows.

  • Experience with automotive Ethernet protocols.

  • Familiarity with Lauterbach, CANoe, CANalyzer, VSpy and ETAS INCA.

  • Experience working in Scrum or Agile development environments and with associated planning and collaboration tools.

  • Experience mentoring engineers or providing technical leadership on complex HiL or real-time simulation projects.

Compensation:

The salary range for this role is $115,300 to $164,600. The actual base salary a successful candidate will be offered within this range will vary based on factors relevant to the position.

GM DOES NOT PROVIDE IMMIGRATION-RELATED SPONSORSHIP FOR THIS ROLE. DO NOT APPLY FOR THIS ROLE IF YOU WILL NEED GM IMMIGRATION SPONSORSHIP NOW OR IN THE FUTURE

Benefits:

The goal of the General Motors of Canada total rewards program is to support the health and well-being of you and your family. Our comprehensive compensation plan currently includes the following benefits, in addition to many others:

  • Paid time off including vacation days, holidays, and supplemental benefits for pregnancy, parental and adoption leave.
  • Healthcare, dental and vision benefits including health care spending account and wellness incentive.
  • Life insurance plans to cover you and your family.
  • Company and matching contributions to a Defined Contribution Pension plan to help you save for retirement.
  • GM Vehicle Purchase Plan for you, your family, and friends.

About General Motors

General Motors Company engages in the manufacture and sale of cars and trucks in the United States, China, Brazil, Germany, the United Kingdom, Canada, and Italy. It offers sedans, crossovers, sport utility vehicles, pick-up trucks, coupes, sports/convertibles and hybrid vehicles, hatchbacks/wagons, and vans, as well as mini cars in India. The company also provides parts and accessories, such as iPod and MP3 compatibility, mobility accessories, performance parts, AC parts and services, and merchandise. In addition, it offers vehicle safety, security, and information services. The company provides used vehicles. It offers its products through dealers and distributors. General Motors Company was formerly known as NGMCO, Inc. and changed its name to General Motors Company in July 2009. The company was incorporated in 2009 and is based in Detroit, Michigan. It operates manufacturing facilities in India, the United States, and Canada. General Motors Company operates as a subsidiary of the United States Department of The Treasury. General Motors led global vehicle sales for 77 consecutive years from 1931 through 2007, longer than any other automaker, and is currently among the world's largest automakers by vehicle unit sales. General Motors acts in most countries outside the USA via wholly-owned subsidiaries but operates in China through 10 joint ventures. GM's OnStar subsidiary provides vehicle safety, security, and information services. In 2009, General Motors shed several brands, closing Saturn, Pontiac, and Hummer, and emerged from a government-backed Chapter 11 reorganization. In 2010, GM made an initial public offering IPOs to date and returned to profitability later that year.

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Learn more about General Motors
Size
157,000 employees
Market Cap
$46.9 billion
Industry
Net Income
$6.4 billion
Founded
1908
5 Year Trend
-3.2%
Revenue
$122.4 billion
NASDAQ

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