Johns Hopkins Applied Physics Lab

Senior Electronic and Optical Materials Device Fabrication Engineer

Johns Hopkins Applied Physics Lab$105K — $290K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Masters degree in Materials Science, Physics, Electrical Engineering, or related field
  • 7+ years of cleanroom experience in microfabrication or nanofabrication
  • Proficient in multilayer layout design and Python scripting
  • Experience in optimizing etch and deposition processes, including e-beam lithography
  • Willingness to travel to shared cleanroom facilities
  • Eligibility for government security clearance, requires U.S. citizenship

Responsibilities

  • Design and optimize multilayer layouts using Python scripting
  • Develop advanced fabrication recipes for multilayer optics
  • Maintain version-controlled GDS/layout databases with automation
  • Apply AI and machine-learning techniques to fabrication processes
  • Refine deposition techniques to enhance device quality
  • Characterize thin films using various analytical tools
  • Execute precision etching to meet tight specifications
  • Collaborate with teams to improve workflows

Benefits

  • Work in a state-of-the-art cleanroom environment
  • Be part of a dedicated team working on groundbreaking solutions
  • Engage in projects that address critical national challenges
  • Opportunities for skill enhancement through advanced tools and technologies
Full Job Description
Description

We are seeking a Senior Electronic and Optical Materials Device Fabrication Engineer to help us fabricate world-class micro- and nanoscale devices. The role is predominantly fabrication-focused, with a majority of working hours spent in a cleanroom or laboratory environment, including the cleanroom at JHU-APL in Laurel, MD and other multi-user facilities within a 20 min to 1 hr drive. You will be joining a hardworking team of engineers and scientists who are passionate about developing ground-breaking solutions to solve the nation's critical challenges!

In this role, you'll...
  • Design and optimize multilayer layouts with Python scripting for layout generation and data analysis.
  • Develop advanced fabrication recipes for multilayer optics using e-beam lithography and direct-write lithography on various optical substrates.
  • Build and maintain version-controlled GDS/layout databases with Python-based automation for parametric layout generation, fracturing, and design rule checking, and develop data-analysis pipelines linking design, fabrication, and metrology data for CD, overlay, and yield trends.
  • Apply AI and machine-learning approaches to improve fabrication processes
  • Refine deposition techniques across systems such as e-beam, thermal, and sputter evaporators, PECVD, ALD, and MOCVD to enhance device quality.
  • Characterize thin films and processes using tools like SEM/EDS, XPS, XRD, AFM, ellipsometry, and film stress analysis to ensure quality and performance.
  • Execute precision etching processes to meet tight design specifications and tolerances.
  • Maintain and update process documentation, including runsheets, for accuracy and repeatability.
  • Collaborate with teams to innovate and improve fabrication workflows.

Qualifications

You meet our minimum qualifications for the job if you...
  • Have a Masters degree in Materials Science and Engineering, Physics, Electrical Engineering, or related field.
  • Have 7+ years experience working in a microfabrication or nanofabrication cleanroom environment.
  • Are proficient in multilayer layout design and modification, with expertise in Python scripting for both design automation and data analysis.
  • Have experience optimizing etch and deposition processes, including thermal evaporation, e-beam, sputtering, PECVD, ICP RIE, and ion mill techniques. E-beam lithography experience is a requirement for this posting.
  • Are willing and able to travel locally to shared cleanrooms and laboratory facilities
  • Are able to obtain Interim Secret level security clearance by your start date and can ultimately obtain Top Secret level clearance. If selected, you will be subject to a government security clearance investigation and must meet the requirements for access to classified information. Eligibility requirements include U.S. citizenship.

You'll go above and beyond our minimum requirements if you...
  • Have a Ph.D. degree in Materials Science and Engineering, Physics, Electrical Engineering, or related field.
  • Have experience using e-beam lithography to pattern meta-optic or integrated photonics devices.
  • Have experience patterning materials for photonic integrated circuits, adaptive optics, RF, IR, or MEMS devices.
  • Familiarity with sophisticated characterization tools, including SEM/EDS, XPS, XRD, AFM, ellipsometry, and spectroscopic reflectometry.
  • Experience working with metaoptic and integrated photonics designers

Minimum Rate

$105,000 Annually

Maximum Rate

$290,000 Annually

About Johns Hopkins Applied Physics Lab

The Johns Hopkins University Applied Physics Laboratory (APL) is a research and development organization that provides solutions to national security and scientific challenges. The laboratory was founded in 1942 and is located in Laurel, Maryland. APL is a division of the Johns Hopkins University and is a not-for-profit organization. The laboratory has expertise in a variety of areas, including space exploration, national security, and healthcare.
Learn more about Johns Hopkins Applied Physics Lab
Size
7,000 employees
Industry
Founded
1942

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