Merlin Labs

Senior Development Assurance Engineer

Merlin Labs$120K — $145K *
US-AnywhereRemote in United States
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • 6-9 years of development assurance experience with a Bachelor's; 4-6 years with a Master's; or 2-3 years with a PhD in Engineering or related field.
  • Hands-on experience with SAE ARP4754A/B and ARP4761/A compliance and auditing.
  • Ability to partner with Systems Engineering for robust requirements from prototype to production.
  • Strong communication and technical writing skills, with experience in training engineers on processes.
  • Experience working with FAA or similar on Part 23, 25, or 29 certification projects.
  • Proven track record leading cross-functional teams under tight schedules.
  • Demonstrated ability to apply appropriate rigor per project requirements.

Responsibilities

  • Assess and enhance processes against ARP4754B for improvements.
  • Maintain and refine Development Assurance documentation across varying program complexities.
  • Collaborate with engineering to build robust requirement sets for prototypes to full production.
  • Define a common requirements database for use across various software and aircraft.
  • Standardize problem reporting systems to strengthen process reliability.
  • Support the development of Part 25 certification processes and military airworthiness improvements.
  • Lead cross-functional teams to navigate complex development assurance solutions.

Benefits

  • Comprehensive health, dental, and life insurance packages.
  • Unlimited vacation policy promoting work/life balance.
  • 401k plan with a company match for retirement savings.
  • Supportive entrepreneurial startup environment fostering professional growth.
Full Job Description
You have more than 7 years of experience applying development assurance discipline for complex integrated avionics systems focused on new and novel technologies in Part 25 aircraft type certification or supplemental type certifications. You know that the development assurance process is the driving factor in the success of these programs. You have personally written, audited, and defended development assurance process documentation with certification authorities. You are comfortable teaching a room of engineers why a process exists, and you have executed these processes under tight timelines. You have experience leading a team of systems engineers from early design concepts to define, validate, and verify certifiable requirements. You have led successful resolution of complex, ambiguous problems with minimal oversight, rallied cross-functional teams around tough challenges on tight schedules, and instinctively look for ways to make processes more efficient and repeatable across multiple programs along the way. In addition to development assurance experience, you are well versed in DO-178C, DO-254, and the systems engineering processes. Merlin Labs builds autonomous flight systems for civil and defense customers, and future certification programs will carry SAE ARP4754B in their certification basis. We are looking for leaders to own building the process foundation ahead of need. In this role, you will improve Merlin's ARP4754B-compliant development assurance processes, partner with Systems Engineering to mature requirements sets from prototype through full production configurations and help define the path toward a common requirements database that scales across software versions and deployments. Working closely with Merlin's entire technology organization, you will also cross-train into DO-178C and DO-254 compliance processes while teaching and mentoring engineering teams. You will report into the process assurance organization under the VP of Airworthiness & Certification. Responsibilities: • Assess existing processes and tools against ARP4754B to identify gaps and drive improvements. • Own the refinement, maintenance, and continuous improvement of Development Assurance process documentation compliant with SAE ARP4754B, scaled to different levels of rigor across program types. • Partner closely with Merlin's technology organization to advance the following focus areas: • Assist Systems Engineering in developing robust requirements sets spanning prototype through full production configurations. • Define the path toward a common requirements database usable across multiple software versions and aircraft deployments. • Cross-train in development assurance compliance for DO-178C and DO-254 to extend audit and process support beyond the systems level. • Assist in standardizing and strengthening Merlin's problem reporting system. • Support general Part 25 certification process development. • Support and cross train in military airworthiness process improvements aligned with MIL-HDBK-516 • Build the Development Assurance plans, audit plans, and process control plans Merlin will need for future certification programs that carry ARP4754B in their certification basis. • Lead cross-functional teams through complex development assurance solutions on challenging program schedules. • Integrate development assurance processes into Merlin's institutional knowledge, partnering with engineering teams across Autonomy, Air Vehicle Integration, and Flight Test & Operations. • Serve as a trainer, teacher, and mentor to engineering teams, building organization-wide fluency in development assurance standards, expectations, and workflows - not just documenting them. • Conduct independent audits confirming engineering teams are following established Development Assurance processes, ahead of and during programs that require ARP4754B compliance. • Collaborate with Engineering to keep process specifications current as programs, tools, and regulatory guidance evolve. Qualifications: • 6-9 years of experience in Development Assurance with a Bachelor's degree, 4-6 years with a Master's degree, or 2-3 years with a PhD, in Engineering, Quality Assurance, or a related field • Direct, hands-on experience developing, implementing, or auditing engineering processes under SAE ARP4754A/B and SAE ARP4761/A • Experience partnering with Systems Engineering to develop and mature requirements sets across prototype through full production configurations • Strong audit, technical writing, and communication skills, including experience training or mentoring engineers on process and compliance topics • Experience working with regulatory agencies (FAA or equivalent) on Part 23, 25, or 29 certification projects, including Part 25 Type Inspection Authorization (TIA) experience • Demonstrated ability to lead cross-functional teams through complex development assurance solutions on challenging schedules • Demonstrated independence in decision-making, with the judgment to apply the right level of rigor to different projects rather than a single standard to everything Nice to Haves: • Development Assurance experience applied to avionics or autonomous flight systems • Experience with Software Quality Assurance • Start-to-finish Supplemental or Amended Type Certificate (STC/ATC) experience • Experience standing up or scaling development assurance processes from scratch at a growing company • Working familiarity with DO-178C / DO-254, or a demonstrated ability to cross-train into software/hardware development assurance compliance alongside systems-level ARP4754B work • Experience with common requirements management tools (e.g., Jama, DOORS) across multiple software baselines or product configurations Merlin Labs offers an innovative, entrepreneurial, and team-focused startup environment. We also offer a top-notch benefits package (health, dental, life, unlimited vacation, and 401k with match) and work/life integration. Being part of the Merlin team allows you to become part of a small team that supports professional development while working together to achieve our mission.

About Merlin Labs

Merlin Labs is an aerospace company that develops autonomous flight technology for small aircraft. The company's technology is designed to enable small planes to fly themselves, reducing the need for human pilots and making air travel more efficient and accessible. The company was founded in 2018 and is based in Menlo Park, California.
Learn more about Merlin Labs
Size
50 employees
Industry
Founded
2018

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