Senior Design Engineer - Electrical - SMTT

Charles Industries, LLC.

• $100K — $130K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Electrical Engineering required; Master's preferred.
  • Minimum 5 years of related experience, with a PE Certification highly desirable.
  • Experience with UL508A panel board and VFD preferred.
  • Proficient in Low Voltage equipment and application principles.
  • Knowledge of UL/ETL certification processes and electrical standards NFPA 70E and IEEE 1584.
  • Familiarity with 2D and 3D CAD systems and design simulation software.
  • Skilled in Microsoft Office software (Word, Excel, PowerPoint).

Responsibilities

  • Drive engineering decisions for optimal product performance and manufacturability.
  • Act as the engineering representative in customer technical reviews and architecture discussions.
  • Lead initiatives in Design for Manufacturing (DFM), Design for Reliability (DFR), and Value Engineering (VAVE).
  • Define and oversee electrical validation tests including dielectric and short-circuit testing.
  • Provide expert support for commissioning, troubleshooting, and field issue resolutions.
  • Conduct high-impact technical risk reviews and continuous improvement initiatives.
  • Mentor engineers and develop reusable design standards and best practices.

Benefits

  • Opportunities for professional development and certification support.
  • Flexible work environment with occasional lab and fieldwork.
  • Engagement in high-impact engineering projects.
  • Access to the latest design and simulation technologies.
Full Job Description
Job Summary:

The Senior Design Engineer LV Switchgear Engineer serves as the senior technical authority for the electrical architecture, design governance, validation strategy, industrialization, and lifecycle support of low-voltage power distribution products and systems (
Supervisory Responsibilities:

  • This position has no supervisory responsibilities.


Duties/Responsibilities:

  • Drive critical engineering decisions that optimize product cost, performance, manufacturability, schedule, quality, reliability, serviceability, and safety.


  • Serve as the engineering representative for customer technical reviews, architecture discussions, issue resolution, and product development decisions.


  • Lead Design for Manufacturing (DFM), Design for Test (DFT), Design for Reliability (DFR), Design for Serviceability (DFS), and Value Analysis/Value Engineering (VAVE) initiatives.


  • Define and oversee electrical validation and qualification strategies including dielectric testing, lightning impulse testing, temperature-rise testing, short-circuit testing, relay protection verification, controls validation, FAT, SAT, and arc-flash evaluations.


  • Provide expert support for commissioning, field troubleshooting, corrective actions, and complex field issue resolution activities.


  • Lead high-impact technical risk reviews, root-cause investigations, corrective actions, design governance reviews, and continuous improvement initiatives.


  • Mentor engineers, review technical deliverables, and develop reusable standards, design guides, checklists, templates, and best practices for LV electrical engineering execution.


  • Develop single line diagrams for LV and LV distribution systems from utility interface through to MCCs and final distribution boards; prepare equipment arrangement and layout drawings, cable schedules, tray routing, and underground duct bank designs.


  • Specify LV switchgear, LV switchboards, MCCs, distribution panelboards, transformers, bus ducts, VFDs, UPS systems, and standby generator packages; prepare electrical area classification drawings and specify hazardous area equipment to NEC/CEC 500.


  • Lead concept and detailed design of power systems using busbar, cables, and wire harnesses.


  • Assist in other duties as required.


Required Skills/Abilities:

  • Excellent verbal and written communication skills.


  • Ability to prioritize work and adhere to strict deadlines.


  • Excellent analytical and organizational skills.


  • Excellent listening, negotiation, and presentation skills.

• Detail-oriented with a high level of accuracy and strong problem-solving abilities.

  • Independent and self-driven while working in a team environment.


  • Ability to identify problems that need resolution, propose solutions, and escalate as needed.


Education and Experience:

  • A bachelor's degree in electrical engineering is required.


  • A master's in electrical engineering is preferred.


  • At least 5 years of related experience is required.


  • PE Certification is desirable.


  • Experience with UL508A panel board, VFD is preferred.


  • Working knowledge of Low Voltage equipment and product application principles.


  • Working knowledge of UL/ETL certification process and working knowledge of other certifying agencies such as, CSA, and CE. (UL67, UL508A, UL 891, UL1558)


  • Working knowledge of electrical standards NFPA 70E (NEC) & IEEE 1584 to prepare arc flash hazard analysis.
  • Knowledge in in 2D and 3D CAD systems and design simulation software.


  • Knowledge of Microsoft Office (Word, Excel, and PowerPoint).


Physical Requirements:

The physical demands described are representative of those that an employee must successfully perform. Reasonable accommodation may be made to enable individuals with disabilities to perform essential functions.

  • Employees must regularly lift and/or move up to 15 pounds.


Work Environment:

The work environment characteristics described are representative of those an employee encounters while performing the essential job functions.

  • Employees regularly work in an office environment.


  • Occasionally work in a Lab, manufacturing field environment using the required PPE.


The pay range for this position is $100,000 - $130,000 annually. The base pay offered may vary depending on the position offered, geographic location, education, training, and/or experience.

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