Professional degree in Electrical, Control Systems, Chemical Engineering, or related field.
8-15 years in automation and control system engineering, focusing on Life Sciences projects.
Proven hands-on experience with Emerson DeltaV systems, emphasizing design and execution.
Strong expertise in HMI design principles and advanced graphic strategies for DeltaV Live and Operate.
In-depth knowledge of cGMP, GAMP5, and industry regulations for biopharmaceutical manufacturing.
Responsibilities
Design and implement DeltaV control systems for complex capital projects.
Develop and manage project schedules, budgets, and resources for timely and efficient execution.
Lead system architecture development to enhance manufacturing efficiency and regulatory compliance.
Conduct design tasks for batch sequencing and create recipe structures to optimize production.
Oversee equipment integration with DeltaV systems using various industrial communication protocols.
Benefits
Medical, Dental, and Vision insurance options.
Generous Paid Time Off (PTO) and paid holidays.
Tuition reimbursement for ongoing education.
401(k)/Profit Sharing plan and Employee Stock Ownership Plan (ESOP).
Wellness benefits including Employee Assistance Program and Health Savings Account.
Full Job Description
About:
Full-time position
Location: Raleigh, NC
The Role:
We have a Senior DeltaV Engineer opportunity in our Raleigh, NC office.
This person will lead the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry.
This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions.
The ideal candidate will have a proven track record of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.
RESPONSIBILITIES:
All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.
Design and implement DeltaV control systems for complex Life Sciences capital projects
Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution
Lead system architecture development and control strategies to enhance manufacturing efficiency
Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance
Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines
Utilize a class-based approach in overall design to maximize scalability and standardization across projects
Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems
Specify and procure instrumentation and hardware components
Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus
Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning
Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
Oversee the full project lifecycle, from requirements gathering to commissioning and validation
Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices
Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
Coordinate with clients, stakeholders, and regulatory bodies to ensure project success
Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management
Troubleshoot complex automation challenges and drive continuous improvements in system performance
Travel up to 25% for on-site support, commissioning, and client engagement
QUALIFICATIONS:
Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field.
Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects.
8-15 years of hands-on experience with Emerson DeltaV systems, focusing on system design and project execution.
Proficiency in DeltaV Live and DeltaV Operate, including experience designing high-performance HMIs and operator interfaces.
Expertise in ISA-101 HMI design principles and high-performance graphic design strategies.
Strong experience in class-based configuration and design.
Expertise in ISA-88 batch processing, historian solutions, and advanced control strategies.
Proven experience managing large-scale capital projects in the Life Sciences industry.
Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO-Link).
Deep understanding of industrial networking for communication between controllers, servers, and HMIs.
Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing.
Experience integrating electrical and process control systems.
Strong leadership, organizational, and communication skills for cross-functional collaboration.
Experience specifying and designing electrical components, including MCCs, VFDs, control panels, and power distribution systems.
Knowledge of server infrastructure and virtualization technologies for robust DeltaV system deployment.
Extensive experience designing and implementing batch control systems within regulated Life Sciences environments.
Experience in OEM system integration using OPC UA, Ethernet/IP, and other industrial communication protocols.
Ability to plan, specify, and manage DeltaV system licensing to optimize project implementation.
Knowledge of Rockwell Automation, Inductive Automation Ignition, Siemens PCS7, or other DCS/SCADA systems is a plus.
WORKING CONDITIONS:
The work environment characteristics described here represent those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform essential functions.
Office Work:
Office desk/cubicle environment
Frequent use of computers, engineering tools, and industrial control systems
PHYSICAL DEMANDS:
Occasional lifting, climbing, and working in production facilities during commissioning activities
Work may include working weekends, holidays, nightshift, and extended hours to meet deadlines and client requirements.
Must have:
Stable work history
Bachelor's degree in Electrical, Control Systems, or Chemical Engineering, or related field
8-15 years of automation and control system engineering experience, specifically in the Life Sciences industry
Extensive hands-on experience with Emerson DeltaV systems (design, implementation, configuration)
Proficiency in DeltaV Live and DeltaV Operate
Expertise in ISA-101 HMI design and high-performance graphics
Expertise in ISA-88 batch processing, historian solutions, and advanced control strategies
Experience in designing class-based configurations for scalable solutions
Deep understanding of GAMP5, cGMP, and 21 CFR Part 11 compliance
Ability to lead full project lifecycles - design through commissioning and validation
Excellent leadership, communication, and project management skills
Additional information:
Location: Raleigh, NC 27616 (onsite role with potential for site travel)
Full-time employees may be eligible for the following benefits:
Medical
Dental
Vision
Basic and Supplemental Life and AD&D
Long Term Disability
Voluntary Short Term Disability
Healthcare & Dependent Care Flexible Spending Accounts
