Senior Controls ProgrammerPay: $80k - $100k, based on experienceLocation: Lanco IntegratedWe're seeking a
Senior Controls Programmer to join our automation team and play a key role in designing, programming, and commissioning control systems for advanced automated machinery. In this role, you'll take ownership of small to mid-sized projects, working hands-on with PLCs, HMIs, and integrated technologies to deliver reliable, safe, and high-performing solutions for our customers.
You'll collaborate closely with mechanical, electrical, and engineering teams throughout the full machine lifecycle-from concept and build through validation, installation, and field support. This position is ideal for a technically skilled controls professional who enjoys problem-solving, working independently, and seeing projects through from start to finish.
Senior Controls ProgrammerJob Duties and Responsibilities:- Create, update, and troubleshoot PLC ladder logic and HMI screens to meet customer needs and internal standards
- Work with technologies like cameras, robots, and sensors to make sure all parts of an automated machine work smoothly together
- Test machine sequences and check that physical components (switches, actuators, cylinders) are wired and operate correctly before deployment
- Act as the main controls programmer on small to mid-sized automation projects
- Help keep projects on track by supporting schedules, milestones, and machine build timelines
- Maintain clear and organized project documentation, including wire lists, calibration data, and technical specifications
- Review and contribute to machine manuals so customers receive accurate and easy-to-follow documentation
- Support electrical and mechanical technicians during machine builds and debug by answering questions and helping troubleshoot issues
- Travel to customer sites for machine installation, updates, and occasional emergency service calls
- Take part in continuous improvement efforts by sharing ideas that improve processes, documentation, and ISO procedures
Senior Controls Programmer Job Qualifications:- Associate's degree in Electrical Engineering Technology, Mechatronics, or a related field (or equivalent hands-on experience); Bachelor's degree preferred
- Minimum of 5 years of hands-on experience in controls programming or industrial automation
- Strong PLC programming skills (ladder logic required; structured text or function block a plus) and experience with HMI/SCADA development
- Knowledge of user interface (UI) design principles for HMIs; experience with Rockwell PanelView or Optix HMIs is a plus
- Familiarity with industrial communication networks such as Ethernet/IP, Modbus, ProfiNet, DeviceNet, or IO-Link
- Experience working with automated and electrical systems that include robots, vision systems, sensors, drives, AC/DC circuits, PNP/NPN devices, safety circuits, and motion control (servo/stepper systems)
- Ability to read and understand electrical schematics, wiring diagrams, and technical documentation, with a basic understanding of pneumatic systems and electro-mechanical assemblies
- Comfortable troubleshooting complex control systems independently, including in customer-facing or field service environments
- Experience supporting validation activities such as IQ/OQ/PQ, especially in regulated or medical device settings, with ability to support Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT)
- Hands-on experience with vision and inspection systems such as Cognex or Keyence for precision measurement and defect detection
- Experience integrating and programming industrial robots (6-axis, SCARA, or Cartesian) for pick-and-place or part-feeding applications
- Familiarity with the turnkey automation systems and full automation lifecycle, from design support and programming through testing, installation, and service
- Willingness and ability to travel as required
Benefits:We take care of our people - and their futures.
Benefits include:
- 401(k) with company match
- Health, dental, and life insurance
- Short- and long-term disability
- Paid time off & paid holidays
- Paid parental leave
- ESOP (Employee Stock Ownership Plan)
- Tuition reimbursement
- A collaborative, innovative environment where your ideas matter
