Senior Controls Engineer

Thermo Systems

$120K — $170K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Electrical, Mechanical Engineering, Computer Science, or related field
  • 5+ years of experience in controls engineering, automation, or system integration
  • Experience with industrial, life sciences, or mission-critical projects
  • Strong knowledge of PLC, SCADA, BMS, and EPMS systems
  • Ability to read and interpret P&IDs, electrical schematics, and control narratives
  • Effective communication and teamwork skills
  • Strong troubleshooting and problem-solving capabilities

Responsibilities

  • Design and develop control systems for mission-critical projects
  • Produce and review technical documentation and system architecture
  • Execute engineering tasks across multiple projects to ensure timely delivery
  • Support system integration, factory acceptance testing (FAT) and site acceptance testing (SAT)
  • Assist in commissioning including system validation and troubleshooting
  • Identify and resolve technical issues across software, hardware, and interfaces
  • Contribute to the development of engineering standards and processes

Benefits

  • Competitive compensation with annual bonus opportunity
  • 401(k) with company match
  • Comprehensive medical, dental, and vision coverage
  • Paid time off and sick leave
  • Tuition reimbursement and professional credential support
  • In-house and external technical training opportunities
  • Exposure to complex, high-impact automation projects
Full Job Description
Location: Hybrid | Field-Based

Employment Status: Full-Time | Direct Hire

Compensation: $120,000 - $170,000 Annually + Bonus

Travel: Up to 50% | Project Dependent

The Opportunity

The Senior Controls Engineer is responsible for the design, development, and delivery of complex control system solutions across mission-critical projects. This role plays a key part in executing high-quality engineering deliverables while supporting project teams through design, integration, and commissioning phases.

Operating across multiple projects, you will take ownership of key technical deliverables, contribute to system architecture decisions, and support less experienced engineers to ensure consistency and quality across the team.

This position is ideal for a technically strong controls engineer ready to take on greater ownership, mentor others, and contribute to the continuous improvement of engineering standards and delivery.

This position is ideal for professionals who value accountability, technical rigor, and hands-on execution in environments where safety, performance, and reliability matter every day.

What You'll Do

Core Responsibilities:
  • Design and develop PLC, SCADA, BMS, and EPMS systems for mission-critical projects
  • Produce and review control system architecture, software, and technical documentation
  • Execute engineering tasks across multiple projects, ensuring delivery on time and within scope
  • Support system integration, factory acceptance testing (FAT), and site acceptance testing (SAT)
  • Assist with commissioning activities including system validation, troubleshooting, and optimisation
  • Interpret P&IDs, electrical schematics, and control narratives to ensure accurate implementation
  • Identify and resolve technical issues across software, hardware, and system interfaces
  • Support value engineering efforts to optimise cost and performance of solutions
  • Contribute to the development and improvement of engineering standards, tools, and processes
  • Support Business Development teams with technical input for proposals and bids where required

Collaboration & Communication:
  • Coordinate with cross-functional teams to align scope, schedule, and deliverables.
  • Communicate clearly and proactively with internal teams, customers, and partners.
  • Act as a technical interface between Engineering, Integration, and Operations teams.
  • Support project leadership in identifying risks, resolving issues, and maintaining delivery alignment.
  • Identify and escalate technical risks, constraints, or scope changes early.

Quality, Safety & Process:
  • Adhere to company policies, QMS requirements, and established safety standards
  • Support and enhance the company's Quality Management System (QMS)
  • Ensure engineering deliverables meet high standards of accuracy, completeness, and consistency
  • Promote structured engineering and documentation practices across all projects
  • Identify opportunities for process improvement and drive continuous improvement initiatives

What We're Looking For

Education & Experience:
  • Bachelor's degree in Electrical Engineering, Mechanical Engineering, Computer Science, or related discipline (or equivalent experience)
  • 5+ years' experience in controls engineering, automation, or system integration
  • Experience working on complex industrial, life sciences, or mission-critical projects

Skills & Qualifications:
  • Strong knowledge of PLC, SCADA, BMS, and EPMS systems (e.g., Rockwell, Siemens, Schneider, Ignition)
  • Experience in control system design, software development, and system integration
  • Ability to work independently on complex engineering tasks
  • Strong understanding of instrumentation, control panels, and networked systems
  • Ability to read and interpret P&IDs, electrical schematics, and control narratives
  • Experience supporting commissioning activities including FAT and SAT
  • Strong troubleshooting and problem-solving capability
  • Effective communication and teamwork skills
  • Ability to manage priorities and meet deadlines
  • Sound decision-making skills and attention to detail
  • Commitment to quality, safety, and accountability

What You'll Get
  • Competitive compensation with annual bonus opportunity
  • 401(k) with company match
  • Comprehensive medical, dental, and vision coverage with low-cost options
  • Paid time off and sick leave
  • Tuition reimbursement and professional credential support
  • In-house and external technical training opportunities
  • Exposure to complex, high-impact automation projects
  • A collaborative culture built on integrity, accountability, and teamwork
  • Learn more at www.thermosystems.com

Work Environment & Physical Requirements
The physical and environmental demands described here are representative of those required to perform the essential functions of this role. Reasonable accommodations may be made to enable individuals with disabilities to perform essential functions.

Disclaimer
This job description outlines the general nature and level of work expected. Responsibilities may evolve based on business needs.

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