Senior Controls Engineer (Software)

Davis-Standard

$95K — $115K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's in Electrical/Computer Engineering or related field with 5-8 years' experience, or 2-year degree with 10 years' experience in controls engineering or industrial automation.
  • Proficient in PLC programming, especially Rockwell Logix Designer and Siemens TIA Portal.
  • Experience with Variable Frequency Drives (VFDs), specifically Yaskawa and Allen-Bradley PowerFlex.
  • Extensive experience in HMI/SCADA development, using platforms such as Siemens and Rockwell FactoryTalk.
  • Strong understanding of industrial control systems networking and engineering documentation practices.
  • Familiarity with industry standards NFPA 79 and UL 508A, and effective in team settings.

Responsibilities

  • Plan and manage engineering projects to meet quality and contract standards.
  • Design and evaluate control and industrial network architectures.
  • Review hardware engineers' electrical schematics for compliance and accuracy.
  • Develop PLC programs for polymer extrusion control systems using standard languages.
  • Create HMI applications for machine operator interfaces.
  • Support ISO 9000 quality procedures and ongoing improvements in engineering practices.
  • Assist test and field service teams in integration and commissioning activities.

Benefits

  • Opportunities for professional development and continuous improvement initiatives.
  • Exposure to innovative engineering projects in industrial automation.
  • Collaborative work environment with cross-functional teams.
  • Occasional travel opportunities for hands-on client engagement and project support.
Full Job Description
Responsibilities
  • Plan, execute, and ensure timely and accurate completion of assigned engineering projects while maintaining contract requirements and quality standards.
  • Design and review control system and industrial network architectures.
  • Review electrical schematics developed by hardware engineers for accuracy and compliance.
  • Develop PLC programs using IEC 61131-3 languages (ladder logic, function block diagrams, structured text) for polymer extrusion control systems.
  • Design and develop HMI applications for machine control and operator interface.
  • Support adherence to ISO 9000 quality system procedures and participate in continuous improvement initiatives, including EDR/EDS system enhancements.
  • Support test and field service teams during integration, troubleshooting, shipment preparation, and commissioning activities.
  • Participate in project kickoff meetings, engineering reviews, and customer technical meetings as required.
  • Provide technical support to internal teams and customers to ensure successful system performance.
  • Occasional travel (up to 20%) for customer visits, vendor coordination, and on-site startup/commissioning.
  • Perform other duties as assigned by the Controls and Electrical Engineering Manager.

Qualifications

Required
  • Bachelor's degree in Electrical Engineering, Computer Engineering, or related 4-year engineering discipline with 5-8 years of experience, or 2-year degree with 10 years of experience. Experience to be in controls engineering, industrial automation, or automated machinery design.
  • Strong experience with PLC programming, including Rockwell Logix Designer and Siemens TIA Portal.
  • Experience with VFDs, including Yaskawa and Allen-Bradley PowerFlex drives.
  • Extensive HMI/SCADA development experience using platforms such as Siemens, Rockwell FactoryTalk View ME/SE, Velotic iFIX, AVEVA InTouch, or AVEVA Edge.
  • Strong understanding of industrial control systems networking.
  • Experience with engineering documentation, version control, and code management practices.
  • Familiarity with NFPA 79 and UL 508A standards.
  • Strong analytical, organizational, and problem-solving skills.
  • Excellent written and verbal communication skills and ability to work effectively in a team environment.
  • Proficiency with Microsoft Office 365 (Word, Excel, Outlook).

Preferred
  • Experience in OEM machinery, converting, or wire and cable industry environments.
  • Strong interpersonal skills and ability to work in cross-functional engineering teams.
  • Self-starter with ability to manage changing requirements and seek technical solutions independently.


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