Senior Controls Engineer (Software)

Davis-Standard

$95K — $115K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Electrical/Computer Engineering or related field (5-8 years experience) or 2-year degree (10 years experience).
  • Strong PLC programming skills, particularly with Rockwell Logix Designer and Siemens TIA Portal.
  • Familiarity with VFDs, specifically Yaskawa and Allen-Bradley PowerFlex drives.
  • Extensive HMI/SCADA development experience across multiple platforms (Siemens, Rockwell, AVEVA).
  • Solid understanding of industrial control systems networking and applicable standards (NFPA 79, UL 508A).
  • Proficient in engineering documentation and version control processes.
  • Excellent analytical, organizational, and communication skills.

Responsibilities

  • Plan and execute engineering projects, ensuring quality and contract compliance.
  • Design and review control system and industrial network architectures.
  • Review and verify accuracy of electrical schematics from hardware engineers.
  • Develop PLC programs for polymer extrusion control using various IEC 61131-3 languages.
  • Create and develop HMI applications for operator interfaces and machinery control.
  • Support ISO 9000 adherence and continuous improvement initiatives.
  • Assist test and field service teams during commissioning and troubleshooting.

Benefits

  • Participation in continuous improvement initiatives.
  • Opportunities for occasional travel (up to 20%) for customer engagements.
  • Support for personal and professional development initiatives.
Full Job Description
Responsibilities
  • Plan, execute, and ensure timely and accurate completion of assigned engineering projects while maintaining contract requirements and quality standards.
  • Design and review control system and industrial network architectures.
  • Review electrical schematics developed by hardware engineers for accuracy and compliance.
  • Develop PLC programs using IEC 61131-3 languages (ladder logic, function block diagrams, structured text) for polymer extrusion control systems.
  • Design and develop HMI applications for machine control and operator interface.
  • Support adherence to ISO 9000 quality system procedures and participate in continuous improvement initiatives, including EDR/EDS system enhancements.
  • Support test and field service teams during integration, troubleshooting, shipment preparation, and commissioning activities.
  • Participate in project kickoff meetings, engineering reviews, and customer technical meetings as required.
  • Provide technical support to internal teams and customers to ensure successful system performance.
  • Occasional travel (up to 20%) for customer visits, vendor coordination, and on-site startup/commissioning.
  • Perform other duties as assigned by the Controls and Electrical Engineering Manager.

Qualifications

Required
  • Bachelor's degree in Electrical Engineering, Computer Engineering, or related 4-year engineering discipline with 5-8 years of experience, or 2-year degree with 10 years of experience. Experience to be in controls engineering, industrial automation, or automated machinery design.
  • Strong experience with PLC programming, including Rockwell Logix Designer and Siemens TIA Portal.
  • Experience with VFDs, including Yaskawa and Allen-Bradley PowerFlex drives.
  • Extensive HMI/SCADA development experience using platforms such as Siemens, Rockwell FactoryTalk View ME/SE, Velotic iFIX, AVEVA InTouch, or AVEVA Edge.
  • Strong understanding of industrial control systems networking.
  • Experience with engineering documentation, version control, and code management practices.
  • Familiarity with NFPA 79 and UL 508A standards.
  • Strong analytical, organizational, and problem-solving skills.
  • Excellent written and verbal communication skills and ability to work effectively in a team environment.
  • Proficiency with Microsoft Office 365 (Word, Excel, Outlook).

Preferred
  • Experience in OEM machinery, converting, or wire and cable industry environments.
  • Strong interpersonal skills and ability to work in cross-functional engineering teams.
  • Self-starter with ability to manage changing requirements and seek technical solutions independently.


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