Level 3 Communications, Inc

Senior Associate, Mechanical Engineer - Tool Design

Level 3 Communications, Inc$80K — $95K *
Aerospace & Defense
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's Degree and 2+ years of mechanical engineering design experience, or a Graduate Degree with 0-2 years, or 6+ years of equivalent experience in lieu of a degree.
  • Proficiency in 3D CAD software, specifically PTC Creo and Windchill.
  • Experience with finite element analysis (FEA) methods and tools.
  • Knowledge in GD&T and system tolerance analysis.
  • Ability to obtain a US Secret Security Clearance.

Responsibilities

  • Collaborate with cross-functional teams to define tool requirements.
  • Design tools in PTC Creo and Windchill focusing on manufacturability.
  • Utilize FEA to conduct structural analysis predicting stress and instability.
  • Lead design reviews to secure approvals on tool designs.
  • Manage the procurement and fabrication process of tooling.
  • Work with Manufacturing Engineers for tool evaluations and acceptance testing.
  • Provide support for tool maintenance, including problem identification and repair design.

Benefits

  • Flexible work schedule with 10-hour days, 4 days a week.
  • Opportunities for professional development and skills advancement.
  • Engagement with cutting-edge technologies in rocket motor assembly.
  • Collaboration in a cross-functional team environment.
  • Potential for career growth within a leading defense and aerospace company.
Full Job Description
Job Title: Senior Associate, Mechanical Engineer- Tool Design

Job Code: 41493

Job Location: Huntsville, AL- AMF South

Job Schedule: Employees work 10 hour days, 4 days a week

Job Description:

L3Harris is seeking a Senior Associate Tool Design Engineer to join our team at our growing AMF facility in Huntsville, AL. Manual and semi-automated tooling such as jigs, fixtures, molds, mandrels, and lifting devices are all required in the fabrication and assembly of solid fuel rocket motors. Tool Engineers are responsible to define all of these items. The role of Tool Engineering is mixture of design, structural analysis, project management and hands on manufacturing.

Essential Functions:

  • Work with cross functional teams define tool requirements.
  • Design using PTC Creo and Windchill in accordance with principles of Design for Manufacturability.
  • Use finite element analysis (FEA) methods and tools to perform structural analysis of tools in order to predict internal stresses and resolve structural instabilities.
  • Conduct design reviews with cross functional teams to obtain approval of tool designs.
  • Oversee procurement and fabrication of tooling.
  • Work with Manufacturing Engineers to perform functional evaluations and acceptance of the tooling.
  • Perform liaison support for tool maintenance by identification of tool problems, design of repairs and implementation of modifications.
  • Skilled in application of GD&T and system tolerance analysis.
  • Proficient with tools of Microsoft Office Suite.
  • Ability to obtain a US Secret Security Clearance.
  • Travel (5%).


Qualifications:

  • Bachelor's Degree with a minimum of 2 years of prior mechanical engineering design experience. A Graduate Degree, or equivalent, with 0 to 2 years prior mechanical engineering design experience. In lieu of a degree, a minimum of 6 years of prior mechanical engineering design experience.


Preferred Additional Skills:

  • Experience with Siemens NX is a plus.
  • Experience with ANSYS is a plus.
  • Fabrication experience is a plus.
  • Composite Wind tool design and/or fabrication experience is a plus.
  • Compression Mold tool design and/or fabrication experience is a plus.
  • Existing clearance is a plus.
  • Experience working in the defense industry is a plus.
  • Experience working in the defense industry is desired.


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