Senior Applications Engineer

Element Solutions

• $109K — $164K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • MS in Mechanical, Chemical, or Industrial Engineering, or Materials Science with 7+ years of experience, or BS with 11+ years of experience in electronics manufacturing or materials science.
  • Experience with printing, dispensing, sintering, and plating equipment, especially vacuum assisted printing and PCB sinter press processes.
  • Strong statistical analysis skills, proficient in DOE and Six Sigma methodologies.
  • Experience mentoring or supervising junior technical staff, capable of leading an applications team.
  • Deep understanding of rheological-property relationships impacting product performance.
  • Ability to connect business strategy and technical knowledge to enhance commercial positioning.
  • Excellent verbal and written communication skills for technical reporting and presentations.
  • Commitment to safety for oneself and team.

Responsibilities

  • Lead the full development of paste deposition processes, optimizing for quality and consistency.
  • Provide technical supervision and mentoring to junior R&D Applications Engineers and Technicians.
  • Integrate developed paste deposition processes into full board builds with the Application Qualification Team.
  • Design and execute systematic studies using advanced deposition techniques to generate supporting data packages.
  • Engage with customers as the subject matter expert for technical reviews and troubleshooting sessions.
  • Collaborate with cross-functional teams to resolve chemistry, process, and equipment challenges during Active Copper adoption.
  • Utilize advanced metrology techniques to characterize deposit quality and process performance.
  • Create technical presentations and documentation to communicate findings and best practices.

Benefits

  • Generous performance-related bonus plan.
  • 401k plan with company matching.
  • Life Insurance and Medical Insurance coverage.
  • 9 paid holidays.
Full Job Description
Who are we looking for?
We are looking for an experienced, insightful, and forward-thinking Sr. R&D Applications Engineer to lead application development for Active Copper, MacDermid Alpha's next-generation copper paste and sintering platform. Based at the MacDermid Alpha site in Wilmington, DE, you will leverage expertise in material science, processing and deposition methods through structured design of experiments. The end deliverable will be a documented finely tuned and optimized paste deposition process with minimal to no defects (think six sigma). Additional effort will be put forth in ensuring the paste products are capable of being used in a high-volume semiconductor/electronic manufacturing environment with minimal to no defects. As a leader, you will be responsible for identifying on-boarding new application equipment that is compatible and capable of achieving customer design and manufacturability targets. This role carries technical leadership and mentoring responsibility for the Wilmington Active Copper applications team, including junior engineers and technicians. You will define the technical path for the application development work stream, partner closely with R&D Innovation at our San Jose CA site, partner on projects with our Printed Circuit Board & IC Substrate experts at our Waterbury CT site, participate in select customer demos and applications, Application Qualification Team (Japan, China, Taiwan, S. Korea), and interact with Business Development teams across the Active Copper adoption curve.

What will you be doing?
  • Application Development Leadership: Lead full development of the paste deposition process with optimized for quality and consistency, advancing product maturity from Early > Capable toward Capable >Deployed.
  • Team Leadership and Mentoring: Provide technical supervision and mentoring to R&D Applications. Engineers and Applications Technicians on the Wilmington team; develop team members into subject matter experts on Active Copper application processes.
  • Process Integration: Partner with the Application Qualification Team to integrate developed paste deposition processes into full board builds, including preplate, sinter, post-plate, and planarization.
  • Experimental Design: Design and execute systematic studies using advanced printing, vacuum-assisted deposition, laser stencil cutting, and sinter press equipment to generate data packages that support customer qualification and scale-up.
  • Customer Engagement: Act as the applications subject matter expert during customer technical reviews and troubleshooting sessions, building trust and helping customers qualify and scale Active Copper on their lines.
  • Cross-Functional Collaboration: Wok with R&D Innovation, metrology, Business Development, and Product Management teams to resolve complex chemistry, process, and equipment challenges tied to Active Copper adoption.
  • Metrology and Characterization: Utilize cross-section, SEM, AOI, and X-ray techniques to characterize deposit quality, board reliability, and process performance.
  • Technical Communication: Create and deliver technical presentations and reports to internal partners and external customers; author technical documentation and best-practice guidelines for the application process.
  • Strategic Input: Provide input into the strategic direction of the Active Copper business unit based on application development results and industry best practices.
Who are You?
You are:
  • Scientifically rigorous, practically minded: You balance deep chemistry/process insight with manufacturability and cost-in-use.
  • A Curious problem-solver: You ask sharp questions, build hypotheses, test rapidly, and iterate confidently.
  • Safety-first: You model exemplary EHS behavior and embed safety into experiment and process design.
  • A Collaborative communicator: You build trust across labs, plants, suppliers, and customers; you explain complex ideas simply.
  • Resilient & results-driven: You own outcomes, manage ambiguity, and deliver against milestones.
  • Inclusive & globally aware: You thrive in diverse, multicultural teams and consider regional requirements and constraints.
What competencies will you need?
  • MS with 7+ years of relevant experience, or BS with 11+ years of relevant technical experience in electronics manufacturing, materials science, or a related applications field. Likely education background: Mechanical, Chemical, or Industrial Engineering, or Materials Science.
  • Direct experience with printing, dispensing, sintering, and plating equipment, ideally including vacuum assisted printing and PCB sinter press processes.
  • Strong ability to problem solve through design and interpret experiments utilizing statistical analyses; proficiency in DOE, Six Sigma, or methodologies.
  • Demonstrated experience mentoring or supervising junior technical staff, with the ability to lead a small applications team.
  • Thorough understanding of application knowledge with the ability to develop rheological-property relationships to product performance.
  • Ability to link business strategy, customer applications, and technical knowledge to advance the company's commercial position.
  • Strong verbal and written communication skills, with experience authoring technical reports and delivering presentations to technical and customer audiences.
  • Prioritizes safety of self and team and actively contributes to a culture of safety.
  • Up to 25% travel
We are Offering...
As part of our team here, as well as receiving a competitive base salary, you will also participate in a generous performance related bonus plan. In addition, you will also receive a 401k plan with company matching, Life Insurance, and Medical Insurance as well as 9 holidays.
Salary range for this role is expected to be between $109,341 and $164,011, DOE and Education.

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