Job Description
RELIABILITY MAINTENANCE ENGINEER
REPORTS TO: Assistant Plant Manager
NOTE: Statements included in this description are intended to reflect the general duties and responsibilities of the position and are not intended to be all inclusive.
JOB SUMMARY (This is an Exempt Position)
Directs the maintenance programs and processes of the assigned plant(s) to ensure timely and effective production. Coordinates with other management staff to ensure efficiency in preventative maintenance and new equipment installation.
ESSENTIAL FUNCTIONS
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. (Describe the essential functions of this position)
Risk Management
• Perform and Lead Root Cause Failure Analysis for recurring failures to recommend and drive corrective actions
• Responsible for tracking and driving plant process systems' reliability and implementation of targeted corrective maintenance projects for improvement
• Direct control and oversight of plant mechanical predictive methodologies: Oil Analysis, Vibration Analysis, and UT crack detection as necessary to monitor critical equipment condition.
Proactive Maintenance
• Responsible for SAP PM module and equipment data, training, and continuous improvement, including the Preventive Maintenance Routines, Lubrication, and Measurement Points as well as new asset setup
• Responsible for monitoring, records, and communication with DALOG continuous monitoring system while driving needed actions in response to status
Collaboration and Communication
• Collaborate with maintenance teams to develop and train proactive maintenance strategies and proper inspections and repair techniques that enhance asset reliability
Continuous Improvement
• Work with plant engineering team to ensure the maintainability and reliability of newly installed and modified equipment
• Monitor effectiveness of maintenance interventions and system modifications.
Leadership
• Provide technical support to plant Departments to help achieve necessary Utilization, Rates, and Efficiency targets
• Directly supervise and manage the labor to maintain the plant Dust Collector equipment, water and air distribution piping and associated auxiliary equipment, and plant buildings upkeep.
Additional Duties
• Overseeing the mechanical hourly personnel.
• Overseeing mechanical contractors when on site.
• Be involved in plantwide projects.
• Responsible for working closely with vendors and developing major maintenance budget.
• Experience with SAP system, work order and purchase order process.
• Experience with preventive and predictive maintenance techniques and implementation.
• Responsible for monitoring departmental skills requirements and developing necessary training scope.
• Other duties as assigned
COMPETENCIES
• Strong leadership skills. (able to lead)
• Able to manage and motivate individuals.
• Self-starter with exceptional organizational skills.
• Excellent verbal and written communication skills.
• Good problem solving and analytical skills.
• Proficient computer skills.
• Must be willing to work weekends and answer callouts.
• Other duties as assigned.
EDUCATION AND EXPERIENCE REQUIRED
BSEE or BSME degree is preferred or a combination of education and experience that would allow the successful candidate to perform the duties as may be required.
3-5 years cement experience is preferred.
3-5 years heavy industrial or mining experience preferred
Additional Eligibility Qualifications:
Must have a valid Driver's License.
Other Duties:
Please note that this job description is not designed to cover or contain a comprehensive listing of all activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.
PHYSICAL DEMANDS Reliability Maintenance Engineer
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.
Work Environment: The work environment characteristics are representative of those an employee may encounter while performing the essential functions of this job. A percentage of time will be spent indoors and outdoors.
Physical Demands:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.
While performing the duties of this job, the employee is regularly required to:
o Exert up to 60 pounds of force occasionally, and/or
o 0 - 30 pounds of force frequently, and/or
o A negligible amount of force constantly to move objects
Position Type/Expected Hours of Work:
This is a full-time position. Standard days and hours of work, including additional time as may be needed.
Travel:
Some travel to various locations, meetings or seminars along with other travel may be required.
