Ford Motor Company

Product Development Engineer - Propulsion/Body Exterior & Fuel Systems

Ford Motor Company • $65K — $166K *
Dearborn, MI 48126In-Person
Manufacturing & Automotive
Less than 5 years of experience
Today
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Job Overview by Ladders

Qualifications

  • Bachelor's degree in engineering required.
  • Minimum 2 years of design and release experience; fuel systems launch experience preferred.
  • Proficiency in D&R tools including WERS, Teamcenter, and DFMEA essential.
  • Self-starter with strong communication and organizational skills needed.
  • Working knowledge of GD&T, tolerance analysis and DFMEA processes required.
  • Familiarity with automotive regulatory standards for fuel systems is important.
  • Strong analytical skills with the ability to interpret test data for engineering decisions.

Responsibilities

  • Design and develop fuel system components like tanks and pumps for vehicles.
  • Create and maintain CAD models and engineering specifications using PLM tools.
  • Complete Fuel TechClub assessments at all program milestones.
  • Ensure fuel system designs meet regulatory compliance standards.
  • Conduct design analysis including DFMEA and structural simulations with CAE teams.
  • Lead design verification and validation testing; analyze results for corrective actions.
  • Manage Engineering Change Level processes and maintain BOM accuracy.

Benefits

  • Hybrid work arrangement with possible onsite requirements.
  • Opportunities for professional development and taking on new responsibilities.
  • Cross-functional collaboration with various engineering and manufacturing teams.
  • Participation in a company known for commitment to innovation and quality.
  • Exposure to global automotive projects and best practices.
Full Job Description
Job Description

Responsibilities

In this position...

Ford Motor Company is seeking a highly motivated Fuel System Application Design & Release Engineer to join our Propulsion/Body Exterior & Fuel Systems engineering team. This role is responsible for the design, development, validation, and release of fuel system components and subsystems for current and future vehicle programs. The engineer will collaborate cross-functionally with manufacturing, purchasing, quality, and supplier partners to ensure fuel system designs meet performance, safety, regulatory, durability, and cost targets while supporting Ford's commitment to quality and innovation. This position requires a strong foundation in mechanical/automotive engineering, hands-on problem solving, and the ability to manage multiple priorities in a fast-paced, deadline-driven environment.

What you'll do...
  • Design, develop, and release fuel system components (fuel tanks, filler pipes, fuel pumps, vapor management/EVAP systems, lines, and connectors) for passenger vehicles and trucks.
  • Create and maintain CAD models, drawings, and engineering specifications using tools in Ford's PLM systems (e.g, TeamCenter, 3DX).
  • Complete Fuel TechClub assessments at all program milestones
  • Ensure fuel system designs comply with federal, state, and international regulatory requirements (FMVSS, EPA, CARB, ECE) related to evaporative emissions, crashworthiness, and fuel system integrity.
  • Conduct design analysis including DFMEA, tolerance stacking, packaging studies, and structural/thermal simulations in coordination with CAE teams.
  • Lead and support design verification and validation testing, including vehicle-level crash testing, durability testing, and evaporative emissions testing; analyze results and drive corrective actions.
  • Manage the Engineering Change Level (ECL) process and Bill of Materials (BOM) accuracy throughout the vehicle program lifecycle.
  • Collaborate with suppliers on component design, sourcing, and manufacturing feasibility; participate in supplier technical reviews and issue resolution.
  • Partner with manufacturing and plant teams to resolve build issues, launch-related concerns, and continuous improvement initiatives.
  • Support cost reduction initiatives and value engineering activities without compromising safety or performance.
  • Participate in cross-functional Program Milestone reviews (e.g., PD milestones, Gateway reviews) and ensure timely completion of deliverables.
  • Investigate and resolve field/warranty issues related to fuel systems using root cause analysis methodologies (8D, 5-Why, Fishbone).
  • Ensure compliance with Ford's engineering standards, corporate design rules, and safety/regulatory documentation requirements.

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

This position is a salary grade 5 and ranges from $65,100-$109,300

This position is a salary grade 6 and ranges from $74,300-$124,500

This position is a salary grade 7 and ranges from $86,600-$144,900

This position is a salary grade 8 and ranges from $99,100-$166,200

Final determination of salary grade will be based on candidate's skills and experience, and base salary will be set within the applicable range according to job scope, responsibility and competitive market value.

For more information on salary and benefits, click here: https://fordcareers.co/GSR

Visa sponsorship is not available for this position.

This position is hybrid. Candidates who are in commuting distance to a Ford hub location may be required to be onsite four or more days per week. #LI-JF1 #VehicleHardwareEngineering #Hybrid

Qualifications

You'll have...

  • Bachelors in engineering
  • At least 2 years of design and release experience. Previous Fuel Systems and launch experience is desired
  • Proficiency in the usage of D&R tools such as WERS, Teamcenter, FEDE, Global 8D, DFMEA, DVP&R, PV, APQP Reviews, and AIMs
  • Self-starter with excellent communication and organization skills who can look ahead for the GPDS program deliverables, develop a workplan and drive the process both inside of Ford and with the supply base to meet the deliverables
  • Working knowledge of GD&T, tolerance analysis, and DFMEA processes.
  • Familiarity with automotive regulatory standards related to fuel systems and emissions (FMVSS 301, EPA/CARB evaporative emissions regulations).
  • Strong analytical and problem-solving skills with the ability to interpret test data and drive engineering decisions.


Even better, you may have...
  • Master's degree in engineering.
  • Excellent communication skills and ability to work effectively in cross-functional, global teams.
  • Ability to travel occasionally to supplier sites, proving grounds, and manufacturing plants.

About Ford Motor Company

Ford Motor Company manufactures or distributes automobiles in addition to offering financial services. The company sells to dealerships for retail sales, and for sale to fleet customers, including commercial fleet customers, daily rental car companies, and governments. Ford’s vehicle portfolio includes automobiles, buses, tractors, and trucks. Retail financing includes retail installment sale contracts for new and used vehicles, and direct financing leases for new vehicles to retail customers, government entities, daily rental car companies, and fleet customers. Finance receivables in the non-consumer portfolio include products offered to automotive dealers. Ford’s environmental initiatives include compressed natural gas, flexible fuel vehicles, electric drive vehicles, Hydrogen, PC power management, and so on. Ford Motor Company was founded by Henry Ford in 1903 and is headquartered in Dearborn, Michigan.

Ford Motor Company Careers

Join the dynamic team at Ford Motor Company, a global leader in automotive innovation and manufacturing. At Ford, we are committed to driving human progress by providing outstanding vehicles and mobility solutions. This is an exciting time to become part of our inclusive team, where job opportunities abound and growth is not just a possibility, but a promise.

Work You’ll Do

At Ford Motor Company, you will collaborate with some of the brightest minds in the industry. Our professionals are at the forefront of automotive technology, leading projects that redefine transportation and sustainability. With a culture rooted in continuous improvement and respect for all, Ford offers a workplace where leadership, diversity training, and innovation are part of everyday life.

Join Our Market-Leading Team

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Innovative Work

Engage in work that makes a difference. Ford Motor Company is pioneering developments in electrification, autonomous vehicles, and smart mobility solutions. Our team of over 190,000 employees worldwide is dedicated to crafting experiences that improve the way the world moves.

Be Part of a Great Team

Working at Ford means more than just having a job; it means being part of a global family. Our culture promotes teamwork, integrity, and respect—values that underpin everything we do. We believe in nurturing a diverse and inclusive environment where every employee can thrive.

Future-Proof Your Career

Ford Motor Company is not just a great place to work; it’s a place to build a lasting career. Our employees enjoy competitive benefits, comprehensive health care, and retirement plans that rank among the best in the industry. We support career advancement through extensive training programs and hands-on experience in the latest automotive technologies.

Explore Job Opportunities and Internships

Whether you’re a seasoned professional looking for your next challenge or a student interested in an internship, Ford has opportunities that will harness your skills and ignite your ambition. Our hiring process is straightforward and respectful, designed to match your skills and passions with the right position.

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Join Our Team Search open positions that match your skills and interests. We look for passionate, curious, creative, and solution-driven team players. Ready to start your journey with Ford? Prepare your resume, sharpen your interview skills, and become part of a company that’s building the future of transportation.

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Learn more about Ford Motor Company
Size
183,000 employees
Market Cap
$44.8 billion
Industry
Manufacturing & Automotive
Net Income
-$1.2 billion
Founded
1903
5 Year Trend
-2.1%
Revenue
$127.1 billion
NASDAQ
F
* Ladders Estimates

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