Vulcan Materials Company

Process Safety Engineer

Vulcan Materials Company • $90K — $120K *
Research Triangle Park, NC 27709In-Person
Manufacturing & Automotive
5 - 7 years of experience
1 month ago
Job Overview by Ladders

Qualifications

  • Bachelor's degree in engineering (chemical, mechanical, industrial, or related field preferred) or equivalent experience.
  • 5+ years of experience in process safety management.
  • Strong knowledge of OSHA PSM, EPA RMP, NFPA, API, and other relevant industry standards.
  • Experience conducting PHAs (HAZOP, What-If, FMEA) and risk assessments.
  • Strong knowledge of MAQ requirements and management.
  • Demonstrated ability to lead cross-functional teams and influence without direct authority.
  • Excellent analytical, communication, and problem-solving skills.

Responsibilities

  • Lead the development and improvement of the PSM program in compliance with OSHA and EPA requirements.
  • Develop and oversee all elements of the PSM program, including Process Hazard Analyses and incident investigations.
  • Facilitate cross-functional safety reviews and ensure all findings are tracked and resolved.
  • Serve as the subject-matter expert for process risk and hazard controls.
  • Collaborate with various teams to evaluate safety impacts of process changes and projects.
  • Maintain compliance with hazardous materials inventory and MAQ regulation.
  • Champion a strong process safety culture through training and engagement.

Benefits

  • Comprehensive health and wellness plans.
  • Retirement savings options with company matching.
  • Professional development and training opportunities.
  • Employee assistance programs.
  • Flexible working arrangements.
Full Job Description
As a Process Safety Engineer you will be responsible for developing, implementing, and maintaining the organization's Process Safety Management (PSM) programs to ensure safe, compliant, and reliable operations. This role leads cross-functional efforts to identify and control process hazards, reduce operational risk, and promote a strong process safety culture throughout the facility.

Responsibilities
  • Lead the development, implementation, and continuous improvement of the site's PSM program in accordance with OSHA 29 CFR 1910.119 and EPA RMP requirements.
  • Develop, implement, oversee and maintain all PSM program elements, including but not limited to:
  • Process Hazard Analyses (PHA) and revalidations
  • Management of Change (MOC)
  • Pre-Startup Safety Reviews (PSSR)
  • Operating procedures and safe work practices
  • Mechanical Integrity (MI) and equipment reliability programs
  • Incident and near miss investigation and root cause analysis
  • Contractor safety and training
  • Emergency planning and response
  • Facilitate cross-functional HAZOPs, LOPA studies, and risk assessments; ensure findings are tracked and resolved.
  • Serve as subject-matter expert for process risk, technical safety standards, and hazard controls.
  • Partner with engineering, operations, maintenance, and EHS to evaluate process changes, equipment upgrades, tool changes, and capital projects for safety and regulatory impact.
  • Provide technical guidance to engineering and operations teams regarding process safety requirements, regulatory compliance, and risk mitigation strategies.
  • Serve as the site authority for Maximum Allowable Quantity (MAQ) determinations per applicable fire codes (IFC/NFPA), internal standards, and any other applicable regulatory requirements.
  • Maintain an accurate inventory of hazardous materials by control area, ensuring compliance with MAQs and separation requirements.
  • Develop systems for monitoring chemical usage, storage, and movement to proactively prevent MAQ exceedances.
  • Review facility modifications, equipment changes, and chemical substitutions for MAQ impact as part of the MOC process.
  • Collaborate with Engineering, Operations, Procurement, and Facilities teams to ensure storage rooms, control areas, and fire protection systems meet MAQ-related design criteria.
  • Coordinate with local fire authorities or regulatory agencies when MAQ reporting, permitting, or inspections are required.
  • Identify and lead projects required to bring MAQ-related deficiencies back into compliance (e.g., fire-rated separation, secondary containment, inventory redistribution).
  • Analyze process safety metrics, develop leading and lagging indicators, and provide regular reports to leadership.
  • Lead and support process safety audits, inspections, and regulatory reviews; develop improvement plans based on findings.
  • Develop and deliver process safety and MAQ training programs for employees and contractors.
  • Champion a strong process safety culture through communication, coaching, and visible engagement in the field.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business

Qualifications
  • Bachelor's degree in engineering (chemical, mechanical, industrial, or related field preferred) or equivalent experience.
  • 5+ years of experience in process safety management.
  • Strong knowledge of OSHA PSM, EPA RMP, NFPA, API, and other relevant industry standards.
  • Experience conducting PHAs (HAZOP, What-If, FMEA) and risk assessments.
  • Strong knowledge of MAQ requirements and management.
  • Demonstrated ability to lead cross-functional teams and influence without direct authority.
  • Excellent analytical, communication, and problem-solving skills.

Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Preferred Qualifications
  • PHA/LOPA leadership certification.
  • Experience in chemical, petrochemical, pharmaceutical, or manufacturing environments.
  • Knowledge of reliability engineering or mechanical integrity systems.
  • Familiarity with software used for PHA, incident investigations, and MOC workflows.

About Vulcan Materials Company

Vulcan Materials Company is the nation’s largest producer of construction aggregates, primarily crushed stone, sand and gravel, and a major producer of other construction materials including asphalt and ready-mixed concrete. Based in Birmingham, Alabama, Vulcan operates aggregate facilities, serving markets in 18 states, the District of Columbia, Mexico and the Bahamas, and employing 7,211 dedicated men and women.

Vulcan Materials Company Careers

Join the robust team at Vulcan Materials Company, the nation's largest producer of construction aggregates and a leader in the production of other construction materials. Our dedicated professionals are at the forefront of industry innovation and sustainability, making now the most exciting time to advance your career with us.

Work You’ll Do

Embark on a career at Vulcan Materials Company and contribute to the infrastructure of tomorrow. Engage in meaningful work that makes a tangible impact on our communities. With a variety of job opportunities across multiple disciplines, you can find your perfect fit within our dynamic team.

Innovate and Lead

At Vulcan Materials Company, innovation and leadership go hand in hand. Drive change and efficiency in the construction materials industry by leveraging your skills in one of our leadership or technical positions. Our commitment to innovation isn't just about technology; it's about fostering a culture where diverse ideas and perspectives lead to groundbreaking solutions.

Grow and Develop

We believe in the growth and professional development of our employees. Vulcan offers comprehensive training programs and development opportunities that encourage our team members to expand their skills and advance their careers. From internships to leadership roles, the potential for professional growth within our company is limitless.

Be Part of Our Team

Our team at Vulcan Materials Company is our strongest asset. We prioritize a culture of safety, diversity, and inclusion, where every team member is valued and given the opportunity to thrive. Join us and be part of a team that is dedicated to excellence and leadership in the industry.

Explore Job Opportunities

Whether you’re starting your career or looking to make a significant impact in your professional journey, Vulcan Materials Company offers a range of positions from entry-level to senior management. Explore job opportunities that match your skills and interests. We are continuously hiring and looking for new talent to join our professional network.

Benefits and Culture

Vulcan Materials Company is committed to providing a comprehensive benefits package that meets the needs of our employees and their families. These benefits include health care, retirement plans, and wellness programs. Our culture is centered on building strong teams, recognizing achievements, and promoting from within.

Stay Connected

Stay ahead in your career by connecting with Vulcan Materials Company. Keep up to date with the latest company news, industry insights, and career tips by visiting our Careers Blog. Engage with us through professional networking events and stay informed about upcoming job fairs and interview opportunities.

Apply Now

Ready to make a difference? Start your journey with Vulcan Materials Company by exploring open positions that align with your career aspirations. Submit your resume, complete your application, and prepare for an interview where you can showcase your unique qualifications.

Join Vulcan Materials Company—where your career is set in stone.

[SEARCH VULCAN MATERIALS JOBS] [READ CAREERS BLOG]
Learn more about Vulcan Materials Company
Size
11,437 employees
Market Cap
$23.1 billion
Industry
Real Estate & Construction
Net Income
$584.4 million
Founded
1909
5 Year Trend
+9.1%
Revenue
$4.8 billion
NASDAQ
VMC
* Ladders Estimates

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