Covestro Deutschland AG

Process Safety Engineer

Covestro Deutschland AG$80K — $100K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Chemical Engineering, Process Engineering or equivalent with 3 years of process safety experience, or
  • Master's degree in Chemical Engineering, Process Engineering or equivalent with 2 years of process safety experience.
  • Foundational knowledge of OSHA PSM, EPA RMP, and related regulations.
  • Experience in process hazard analyses like HAZOP and What-If methodologies.
  • Understanding of hazard identification and risk mitigation strategies.
  • Familiarity with Safety Instrumented Systems (SIS) and functional safety standards.

Responsibilities

  • Revise and maintain Process Safety guidelines in coordination with the HSEQ Manager.
  • Perform process safety reviews and ensure tracking of findings to closure.
  • Identify regulatory impacts and provide technical input on process safety issues.
  • Ensure completion of PSM and Emergency Response System programs on schedule.
  • Conduct incident investigations and develop corrective actions.
  • Contribute to enterprise-wide safety standards through collaboration in workgroups.
  • Support capital projects with expertise in machinery and process safety.

Benefits

  • Opportunity to work within a culture of safety excellence.
  • Engagement in regional and global workgroups for professional development.
  • Collaboration with site leadership on critical safety issues.
  • Involvement in safety-related capital projects and innovative engineering designs.
Full Job Description

As a key member of the Newark Compounding HSEQ team, the Process Safety Engineer applies technical knowledge and expertise to support process safety and risk management programs. This role contributes to compliance with regulatory and corporate requirements while supporting a culture of safety excellence across the facility and broader Covestro organization.

Major Responsibilities:

  • Working alongside the HSEQ Manager revise, develop and maintain Process Safety and Risk Management guidelines, procedures and standards to reflect current regulatory requirements and best practices. Develop and deliver training as necessary.

  • Perform and document process safety reviews (PHAs, HAZOPs, MOCs, and PSSRs) for revalidations and capital projects at Covestro's Newark Compounding Facility, ensuring all findings are tracked to closure

  • Support project management and site leadership by identifying regulatory impacts and contributing technical input on process safety issues; assist in identifying when MOCs are required for changes to process, equipment or procedures

  • Support efforts to ensure all PSM and Emergency Response System (ERS) programs meet local and global directed completion schedules; assist in identifying and escalating risks to schedule as needed.

  • Conduct incident and near-miss investigations using structured Root Cause Analysis methodologies; develop and communicate corrective and preventive actions to prevent recurrence.

  • Support Newark Compounding's participation in regional and global Covestro workgroups, contributing to the development of enterprise-wide standards and consistency throughout the organization

  • Work alongside the Local Machinery Safety Expert to help ensure corporate machinery safety requirements for facility operations and capital projects.

  • Support the HSEQ team on safety-related capital projects, contributing technical input in machinery safety, process safety and pressure safety from design through commissioning, including review of engineering designs, PSSRs and contractor safety compliance.

  • Assist in ensuring key process safety related aspects such as dust explosion and pressure safety risks are identified and properly addressed throughout operations and capital project planning.​

What You Offer

Basic Qualifications:

  • Bachelor's degree (BS) in Chemical Engineering, Process Engineering or equivalent engineering degree with a minimum of three (3) years of experience in process safety within the chemical or petroleum industries, or

  • Master's degree (MS) in Chemical Engineering, Process Engineering or equivalent engineering degree with a minimum of two (2) years of experience in process safety within the chemical or petroleum industries.

Knowledge and Skills:

  • Foundational knowledge of OSHA PSM (29 CFR 1910.119), EPA RMP, and applicable local, state and insurance regulations governing chemical facility operations

  • Ability to read, comprehend and apply P&IDs, material balances, equipment and layout drawings, and specifications for chemical processes

  • Developing experience performing and documenting process hazard analyses using structured methodologies such as HAZOP, What-If and Checklist approaches.

  • Basic understanding of hazard identification, risk assessment and risk mitigation strategies; familiarity with Layer of Protection Analysis (LOPA) concepts

  • Awareness of Safety Instrumented Systems (SIS) and functional safety standards (IEC 61511/ISA 84)

  • Strong analytical and problem-solving skills with the ability to apply technical principles and engineering judgment to complex process safety challenges.

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YOUR APPLICATION

Are you as curious, courageous and colorful as we are? If so, we can offer you an exciting career opportunity. We look forward to receiving your application and resume. Become part of our team - apply now!

About Covestro Deutschland AG

Covestro is a German company that produces high-performance polymers and plastics. The company was spun off from Bayer in 2015 and is now a separate publicly traded entity. Covestro's products are used in a wide range of industries, including automotive, construction, and electronics. The company has operations in Europe, Asia, and the Americas and employs over 16,000 people.
Learn more about Covestro Deutschland AG
Size
16,800 employees
Industry
Founded
2015

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