Gerdau S.A.

Process Improvement Engineer - Rolling Operations

Gerdau S.A.$105K — $121K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical, Electrical, Industrial Engineering, or related field OR HS/GED with 6-8 years of equivalent experience.
  • 3+ years of engineering experience in manufacturing or heavy industrial environments.
  • Proven track record in leading process improvement initiatives.
  • Knowledgeable in Lean Manufacturing, Six Sigma, and root cause analysis.
  • Preferred experience with supporting capital projects and CAD.
  • Experience in rolling mill or steel industry is a plus.

Responsibilities

  • Lead continuous improvement initiatives to enhance safety and quality.
  • Analyze production data for identifying trends and opportunities.
  • Facilitate investigations to determine root causes and implement solutions.
  • Manage capital projects from initial concept to implementation.
  • Develop and maintain operational standards and training materials.
  • Collaborate with ops and maintenance teams to optimize equipment performance.
  • Support employee development through technical training.

Benefits

  • Day-one medical, dental, and vision
  • 401(k) with 100% match up to 6%
  • Tuition reimbursement and paid parental leave
  • Career advancement opportunities
  • Sustainability-focused organization with long-term growth
  • Located 25 minutes from Richmond, VA
  • Affordable housing and lower cost of living compared to the national average
Full Job Description
Process Improvement Engineer - Rolling Operations

Located in Greater Richmond Region of south-central Virginia / Relocation Available within the U.S. / Salary: $105,000-$121,000 + Annual Bonus

Your Purpose

You will solve complex manufacturing problems, lead continuous improvement initiatives, manage capital projects, and work directly with operations teams to improve safety, quality, throughput, and reliability.

What You'll Do
  • Lead continuous improvement initiatives focused on safety, quality, productivity, yield, and cost reduction.
  • Analyze operational and production data to identify trends and improvement opportunities.
  • Facilitate root cause investigations and implement sustainable corrective actions.
  • Manage and support capital projects from concept through implementation.
  • Develop and maintain operating standards, work procedures, and training materials.
  • Partner with operations, maintenance, and leadership teams to improve equipment and process performance.
  • Utilize Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
  • Support employee development through coaching and technical training.
  • Promote a strong culture of safety and operational excellence.

What We're Looking For
  • Bachelor's degree in Mechanical, Electrical, Industrial Engineering or related discipline OR HS/GED and 6-8 years of equivalent industrial experience.
  • 3+ years of engineering experience in manufacturing, metals, chemical, paper, mining, energy, automotive, or heavy industrial environments.
  • Experience leading process improvement or operational excellence initiatives.
  • Knowledge of Lean Manufacturing, Six Sigma, root cause analysis, SPC, or similar methodologies.
  • Experience supporting capital projects preferred.
  • CAD experience preferred.
  • Rolling mill or steel experience is a plus, not required.

  • Day-one medical, dental, and vision
  • 401(k) with 100% match up to 6%
  • Tuition reimbursement & paid parental leave
  • Career advancement opportunities
  • Sustainability-focused organization with long-term growth
  • 25 minutes from Richmond, VA
  • Affordable housing and lower cost of living than the national average

Build a More Reliable Future with Gerdau!

About Gerdau S.A.

Gerdau S.A. is a Brazilian multinational steel manufacturing company. It is the largest producer of long steel in the Americas and one of the largest suppliers of special steel in the world. The company operates in 10 countries and has over 30,000 employees. Gerdau's products are used in a variety of industries, including construction, automotive, and energy. The company was founded in 1901 and is headquartered in Porto Alegre, Brazil.
Learn more about Gerdau S.A.
Size
30,000 employees
Market Cap
$9.1 billion
Industry
Net Income
$2.3 billion
5 Year Trend
+15.8%
Revenue
$43.8 billion

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