OldCastle

Process Engineering Manager

OldCastle$95K — $115K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical, Manufacturing, Materials, Chemical or Industrial Engineering, or equivalent practical experience.
  • Experience in manufacturing engineering, preferably in aluminum extrusion or similar processes.
  • Ability to lead or mentor a team, even with limited formal management experience.
  • Knowledge of Lean, Six Sigma, and other continuous improvement methodologies.
  • Familiarity with die technology, and statistical process control (SPC)/Design of Experiments (DOE).
  • Strong problem-solving skills with a positive collaborative attitude.
  • Effective communication skills with the capability to drive projects from concept to implementation.

Responsibilities

  • Lead and oversee process engineering activities in aluminum extrusion manufacturing.
  • Optimize extrusion parameters to enhance productivity and product quality.
  • Drive overall equipment effectiveness (OEE) through Lean and Six Sigma methodologies.
  • Facilitate Kaizen events and continuous improvement initiatives to enhance safety and reduce costs.
  • Collaborate with Product Engineering and Sales on the development of new products and fabrication methods.
  • Develop and mentor a team of Process Engineers and Continuous Improvement Specialists.
  • Implement digital process monitoring and manufacturing execution systems (MES) to improve performance tracking.

Benefits

  • Competitive benefits with low employee costs.
  • Flexible work-life balance with PTO and customizable floating holidays.
  • Performance-driven culture with potential for raises and bonuses.
  • Comprehensive training programs to support employee growth and success.
Full Job Description
What You'll Get to Do

The Process Engineering Manager leads all process engineering activities across the aluminum extrusion manufacturing operation, driving continuous improvement in safety, quality, productivity, yield, energy efficiency & cost through process optimization, technology implementation & engineering excellence.

This role provides technical leadership for extrusion, anodizing, fabrication, finishing & material flow, partnering closely with Operations, Maintenance, Quality, Commercial & Product Engineering to achieve business objectives.

The Process Engineering Manager also develops & leads a team of process engineers & technicians, establishing best practices, standardized processes & data-driven decision making throughout the facility.

Job responsibilities include:
  • Lead process engineering across billet preheating, extrusion, anodizing, fabrication & finishing, shaping how we make product every day.
  • Optimize extrusion parameters (billet temp, ram speed, die temp, quench performance) to boost productivity & quality.
  • Drive OEE, throughput, recovery & first-pass yield, using Lean & Six Sigma to knock down bottlenecks.
  • Lead Kaizen events & continuous improvement projects that move the needle on safety, quality, delivery & cost.
  • Partner with Product Engineering & Sales on new profiles, alloys & fabrication methods from concept to launch.
  • Build, coach & grow a team of Process Engineers & Continuous Improvement Specialists.
  • Champion MES, data acquisition & digital process monitoring to modernize how we track performance.
  • Team up with Quality to cut scrap & warranty issues, leading root cause problem-solving (DMAIC, A3, 5 Why & more).
  • Own annual productivity, cost & energy goals, shaping the engineering roadmap for the plant.
  • Collaborate across Operations, Maintenance, Quality, Supply Chain & Commercial, and represent the process engineering voice with customers.
  • Champion a strong safety culture, leading risk assessments & keeping us ahead of OSHA & environmental standards.
What We Are Looking For

We know great candidates come from all kinds of backgrounds. If you don't check every box below, we'd still love to hear from you.
  • A degree in Mechanical, Manufacturing, Materials, Chemical or Industrial Engineering, or equivalent hands-on experience in its place.
  • A track record in manufacturing engineering, ideally within aluminum extrusion or a similar metals/process environment.
  • Comfort leading or mentoring a team, even if formal people-management experience is still growing.
  • Familiarity with Lean, Six Sigma & continuous improvement tools, and a genuine curiosity for making processes better.
  • Working knowledge of die technology, SPC/DOE, process capability & industrial automation (don't worry, we'll fill any gaps together).
  • Strong problem-solving instincts paired with a collaborative, can-do mindset.
  • Clear communication skills & the drive to lead projects from idea to impact.


What OBE Offers You
  • Benefits that benefit you - industry competitive benefits at the lowest cost to the employee
  • Work-life balance - PTO and holidays, including floating holidays you can choose
  • Compensation that rewards your hard work - A pay-for-performance culture with potential for annual raises and bonuses
  • Training - We will equip you with the knowledge and skills you need to succeed

About OldCastle

Oldcastle BuildingEnvelope Careers

Joining Oldcastle BuildingEnvelope presents a prime opportunity to advance one's career amidst a team of professionals dedicated to innovation and excellence in the building industry. As a leading company, Oldcastle BuildingEnvelope offers a range of job opportunities that cater to diverse skill sets and career aspirations.

Explore Career Opportunities

Oldcastle BuildingEnvelope is actively hiring, seeking individuals who are passionate, driven, and ready to contribute to groundbreaking projects. The company provides a robust platform for professional growth, ensuring that every team member has the resources and opportunities to excel.

Professional Growth and Development

At Oldcastle BuildingEnvelope, career growth is a priority. The company supports professional development through comprehensive training programs, including leadership development and diversity training. These initiatives are designed to enhance skills and foster a culture of leadership and innovation.

Internship Programs

For students and recent graduates, Oldcastle BuildingEnvelope offers internship programs that provide a real-world foundation in the building industry. Internships are pivotal, offering both practical experience and professional networking opportunities, which are crucial for career advancement.

Benefits and Culture

Oldcastle BuildingEnvelope is committed to fostering a supportive and inclusive culture. The company offers competitive benefits to ensure the well-being of its team members. These benefits support both personal and professional growth, making Oldcastle BuildingEnvelope a desirable place of employment.

Join the Team

Oldcastle BuildingEnvelope is looking for creative, solution-driven team players. Explore open positions that match your skills and interests on the Oldcastle BuildingEnvelope careers page. Each position offers a unique opportunity to contribute to the company’s success while advancing personal career goals.

Innovation at Work

Employees at Oldcastle BuildingEnvelope are at the forefront of innovation in the building materials industry. The team's collaborative efforts drive significant advancements, positioning the company as a leader in its field.

Networking and Career Advancement

Oldcastle BuildingEnvelope encourages networking within the industry, providing employees with opportunities to connect with peers and leaders who can influence their career trajectory. This approach not only enhances professional relationships but also amplifies career development.

Applying for a Position

To apply for a position at Oldcastle BuildingEnvelope, candidates should prepare a resume that highlights relevant experience and skills. The interview process is designed to assess fit both for the position and the company culture, ensuring mutual growth and success.

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Explore Jobs and Careers

Discover the exciting and rewarding opportunities awaiting at Oldcastle BuildingEnvelope. Whether looking for a position in innovation, leadership, or project management, Oldcastle BuildingEnvelope is the place to build a formidable career. Visit the Oldcastle BuildingEnvelope Jobs and Careers page to start your journey today.
Learn more about OldCastle
Industry
Founded
1978

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