Vulcan Materials Company

Process Engineer

Vulcan Materials Company$80K — $110K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Chemical, Materials, Industrial, or Mechanical Engineering or related field with 3+ years of experience.
  • Expertise in running Designs of Experiments (DoEs) and statistical process control (SPC).
  • Proficient in authoring manufacturing documents like PFMEA, Control Plans, and Process Flows.
  • Successful track record in executing on-floor production trials efficiently.

Responsibilities

  • Run trials to define optimal equipment parameters for high-volume production.
  • Optimize manufacturing processes to improve yield and minimize scrap.
  • Lead capability studies to ensure adherence to product specifications.
  • Manage PFMEA to identify and mitigate process risks.
  • Support initial production startup and stabilize machinery processes.
  • Assess product quality and identify defects' root causes.
  • Ensure compliance with EHS and quality standards during all processes.

Benefits

  • Hands-on opportunities in a billion-dollar manufacturing facility expansion.
  • Impactful role with significant ownership over process and production outcomes.
  • Exposure to advanced manufacturing technologies and practices.
  • Potential for professional development in a high-growth environment.
Full Job Description
The Role

As a Process Engineer, you will contribute to the full lifecycle of a massive 1 million square foot manufacturing facility expansion-from design and equipment specification through installation, commissioning, production startup, and scale-up to full capacity. You will be responsible for a process step, translating pilot-line processes into full-scale, stable, and repeatable production systems. This is a high-impact, high-ownership role requiring deep technical expertise and leadership.

Core Expectations & Responsibilities
  • Process Development & Qualification: Run engineering trials to determine optimal equipment recipes and operating windows. Own the parameter definition required to transition processes from development to stable, high-volume production.
  • Process Optimization: Identify the best ways to operate manufacturing equipment to maximize yield, improve throughput, and minimize scrap. Monitor OEE results and station cycle times to drive continuous improvement.
  • Quality & Capability Assurance: Lead Gage R&R studies and capability studies (Cpk analysis) to ensure equipment and measurement systems are capable of meeting tight product specifications.
  • Risk Management: Lead and own the PFMEA (Process Failure Mode and Effects Analysis) for your designated process steps to proactively identify and mitigate product and process risks.
  • Hands-on Startup Support: Provide hands-on support during production startup, helping operators stabilize processes and eliminating early bottlenecks.
  • Product & Process Review: Dedicate time to reviewing physical product quality at the station level, mapping defects back to root causes in the machinery or process settings.
  • EHS & Quality Compliance: Ensure compliance with safety, environmental, and quality standards across all process activities.
  • Travel: This position will require some interaction and travel to support equipment development reviews and Factory Acceptance Tests (FATs) as needed (estimated at


You will also be responsible for developing, reviewing, or managing the following deliverables:
  • Risk & Safety: Risk Assessments, Ergonomic Assessments, and PFMEA.
  • Process Design: Process Flow Charts, Bill of Process (BOP), Station Cycle Times, Process Sheets, and Process Checklists.
  • Quality & Control: Quality Control Plans, R&R (Gage Repeatability and Reproducibility) Studies, and Quality Checklists.
  • Operations & Maintenance: Standard Operating Procedures (SOPs), Work Instructions, Calibration Procedures, and Process Monitoring plans.
  • Controls & IT: Input on HMI Controls logic, MES Transactions Lists, and process parameters tracking.


Qualifications
  • Education & Experience: Bachelor's degree in Chemical Engineering, Materials Science, Industrial Engineering, Mechanical Engineering, or a related technical discipline with 3+ years of experience.
  • Process & Statistical Mastery: Deep expertise running DoEs (Design of Experiments), Gage R&R studies, and statistical process control (SPC) to optimize high-precision manufacturing processes.
  • Documentation Expert: Expert-level experience authoring and developing standard manufacturing documents (PFMEA, Control Plans, Work Instructions, and Process Flows).
  • Trial Execution: Proven track record of designing and running on-floor production trials to dial in complex equipment parameters without causing excessive downtime.


Good to Have (Preferred Skills)
  • Experience specifically in heavy industrial manufacturing, metallurgy, magnetics, or chemical processing.
  • Six Sigma Green Belt or Black Belt certification.
  • Familiarity with MES (Manufacturing Execution Systems) implementation and automated transaction mapping.
  • Experience in highly regulated industries such as Defense (DoD), Aerospace (AS9100), or Automotive (IATF 16949).

About Vulcan Materials Company

Vulcan Materials Company is the nation’s largest producer of construction aggregates, primarily crushed stone, sand and gravel, and a major producer of other construction materials including asphalt and ready-mixed concrete. Based in Birmingham, Alabama, Vulcan operates aggregate facilities, serving markets in 18 states, the District of Columbia, Mexico and the Bahamas, and employing 7,211 dedicated men and women.

Vulcan Materials Company Careers

Join the robust team at Vulcan Materials Company, the nation's largest producer of construction aggregates and a leader in the production of other construction materials. Our dedicated professionals are at the forefront of industry innovation and sustainability, making now the most exciting time to advance your career with us.

Work You’ll Do

Embark on a career at Vulcan Materials Company and contribute to the infrastructure of tomorrow. Engage in meaningful work that makes a tangible impact on our communities. With a variety of job opportunities across multiple disciplines, you can find your perfect fit within our dynamic team.

Innovate and Lead

At Vulcan Materials Company, innovation and leadership go hand in hand. Drive change and efficiency in the construction materials industry by leveraging your skills in one of our leadership or technical positions. Our commitment to innovation isn't just about technology; it's about fostering a culture where diverse ideas and perspectives lead to groundbreaking solutions.

Grow and Develop

We believe in the growth and professional development of our employees. Vulcan offers comprehensive training programs and development opportunities that encourage our team members to expand their skills and advance their careers. From internships to leadership roles, the potential for professional growth within our company is limitless.

Be Part of Our Team

Our team at Vulcan Materials Company is our strongest asset. We prioritize a culture of safety, diversity, and inclusion, where every team member is valued and given the opportunity to thrive. Join us and be part of a team that is dedicated to excellence and leadership in the industry.

Explore Job Opportunities

Whether you’re starting your career or looking to make a significant impact in your professional journey, Vulcan Materials Company offers a range of positions from entry-level to senior management. Explore job opportunities that match your skills and interests. We are continuously hiring and looking for new talent to join our professional network.

Benefits and Culture

Vulcan Materials Company is committed to providing a comprehensive benefits package that meets the needs of our employees and their families. These benefits include health care, retirement plans, and wellness programs. Our culture is centered on building strong teams, recognizing achievements, and promoting from within.

Stay Connected

Stay ahead in your career by connecting with Vulcan Materials Company. Keep up to date with the latest company news, industry insights, and career tips by visiting our Careers Blog. Engage with us through professional networking events and stay informed about upcoming job fairs and interview opportunities.

Apply Now

Ready to make a difference? Start your journey with Vulcan Materials Company by exploring open positions that align with your career aspirations. Submit your resume, complete your application, and prepare for an interview where you can showcase your unique qualifications.

Join Vulcan Materials Company—where your career is set in stone.

[SEARCH VULCAN MATERIALS JOBS] [READ CAREERS BLOG]
Learn more about Vulcan Materials Company
Size
11,437 employees
Market Cap
$23.1 billion
Industry
Net Income
$584.4 million
Founded
1909
5 Year Trend
+9.1%
Revenue
$4.8 billion
NASDAQ

Similar Jobs

More Jobs at Vulcan Materials Company

  • Vulcan Materials Company
    Process Engineer
    $80K — $110K *
    Research Triangle Park, NC 27709 (Durham County)
    Manufacturing & Automotive
    In-Person
  • Vulcan Materials Company
    FP&A Manager
    $90K — $130K *
    Research Triangle Park, NC 27709 (Durham County)
    Finance & Insurance
    In-Person
  • Vulcan Materials Company
    Network Engineer
    $80K — $110K *
    Research Triangle Park, NC 27709 (Durham County)
    Technical Services
    In-Person
  • Vulcan Materials Company
    Packaging Engineer
    $75K — $95K *
    Research Triangle Park, NC 27709 (Durham County)
    Manufacturing & Automotive
    In-Person
  • Vulcan Materials Company
    Equipment and Tool Installation Manager
    $90K — $120K *
    Research Triangle Park, NC 27709 (Durham County)
    Manufacturing & Automotive
    In-Person

More Manufacturing & Automotive Jobs

Find similar Process Engineer jobs: