Gerdau S.A.

Process Engineer - Melt Shop (Steel Manufacturing)

Gerdau S.A.$105K — $121K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering or related field with 3-5 years of experience, or High School Diploma with 6-8 years relevant experience.
  • Strong knowledge of steelmaking and Melt Shop operations preferred.
  • Experience in various manufacturing processes such as melting, casting, and finishing.
  • Proven track record in leading continuous improvement initiatives.
  • Experience in managing CAPEX projects.
  • Familiarity with Lean Manufacturing, Six Sigma, and quality improvement methodologies.
  • Strong skills in communication, coaching, and leadership.

Responsibilities

  • Lead continuous improvement projects in Melt Shop operations.
  • Analyze production data to identify trends and recurring issues.
  • Reduce process variation through data-driven problem solving.
  • Develop and maintain process standards and best practices.
  • Manage CAPEX projects from planning to execution.
  • Collaborate with teams to enhance equipment and process performance.
  • Facilitate training on continuous improvement methodologies.

Benefits

  • Comprehensive Medical, Dental, Vision Plans effective from day one.
  • Health & Dependent Care Flexible Spending Account.
  • 100% Matching 401K up to 6%.
  • Life and Accidental Life Insurance, Short-term and Long-term Disability.
  • Paid Parental Leave.
  • Health Advocate Services for support.
  • Employee Assistance Program for personal challenges.
  • Tuition Reimbursement Program for continued education.
  • Career Path System with training opportunities.
  • An empowering and open corporate culture fostering growth.
Full Job Description
Process Engineer - Melt Shop Operations

Located in Greater Richmond Region of south-central Virginia / Relocation Available within the U.S. / Salary: $105,000-$121,000 + Annual Bonus

Your Mission

As a key member of the operations team, you will partner with production leaders, maintenance teams, and plant management to improve safety, quality, productivity, reliability, and cost performance. You will serve as a change agent, helping implement best practices, standardization, and continuous improvement methodologies that support operational excellence.

Key Responsibilities:
  • Lead continuous improvement projects focused on Melt Shop operations and performance.
  • Analyze production and process data to identify trends, opportunities, and root causes of recurring issues.
  • Reduce process variation and improve operational reliability through data-driven problem solving.
  • Develop, implement, and maintain process standards, systems, and best practices.
  • Manage and support CAPEX projects from planning through execution.
  • Collaborate with production, maintenance, and leadership teams to improve equipment, processes, and overall plant performance.
  • Facilitate employee training on continuous improvement methodologies and problem-solving techniques.
  • Coach and develop employees on Lean Manufacturing, Six Sigma, QIS, Failure Analysis, and other improvement tools.
  • Support annual business planning, goal development, and strategic improvement initiatives.
  • Provide technical expertise and consulting to operations teams on process optimization and performance improvement.
  • Promote and support a strong culture of safety, environmental compliance, and operational excellence.

We Offer:
  • Comprehensive Medical, Prescription, Dental, Vision Plans - Eligible upon 1st day of hire
  • Health & Dependent Care (Flexible Spending Account)
  • 100% Matching 401K up to 6%
  • Life/Accidental Life Insurance/STD/LTD
  • Paid Parental Leave
  • Health Advocate Services
  • Employee Assistance Program
  • Tuition Reimbursement Program
  • Career Path System and Training
  • An empowering and open culture with the opportunity to grow and create

Qualifications Required:
  • Bachelor's degree in Engineering, Business Administration, Materials Science, or a related field with 3-5 years of relevant experience, OR a High School Diploma/GED with 6-8 years of relevant experience. Experience in heavy industrial, or process manufacturing environments.Knowledge of standardization and production quality methods required.
  • Strong knowledge of steelmaking and Melt Shop operations preferred.
  • Experience in scrap processing, melting, casting, rolling, maintenance, finishing, or related manufacturing operations.
  • Proven success leading continuous improvement and process optimization initiatives.
  • Experience managing or supporting CAPEX projects.
  • Knowledge of Lean Manufacturing, Six Sigma, root cause analysis, and quality improvement methodologies.
  • Strong communication, presentation, coaching, and leadership skills.
  • Ability to influence change and collaborate effectively across all levels of the organization.

Apply today if you are ready to lead change, solve complex challenges, and help shape the future of steel manufacturing.

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About Gerdau S.A.

Gerdau S.A. is a Brazilian multinational steel manufacturing company. It is the largest producer of long steel in the Americas and one of the largest suppliers of special steel in the world. The company operates in 10 countries and has over 30,000 employees. Gerdau's products are used in a variety of industries, including construction, automotive, and energy. The company was founded in 1901 and is headquartered in Porto Alegre, Brazil.
Learn more about Gerdau S.A.
Size
30,000 employees
Market Cap
$9.1 billion
Industry
Net Income
$2.3 billion
5 Year Trend
+15.8%
Revenue
$43.8 billion

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