Basic FunctionThe Process Safety Engineer works within the Refining Integrity Team and is responsible for the development, implementation, execution, and monitoring of key Process Safety programs and systems for HF Sinclair. This role supports safe, reliable, and profitable refinery operations by ensuring compliance with regulatory requirements, corporate standards, and recognized and generally accepted good engineering practices (RAGAGEP).
Job Duties- Provide day-to-day Process Safety support to refinery operations and engineering teams
- Serve as the refinery Layers of Protection Analysis (LOPA) Technical Authority
- Perform and maintain monthly performance metric reporting for Process Safety programs and systems
- Provide technical guidance, training, and presentations on developing and evolving Process Safety initiatives
- Act as Subject Matter Expert (SME) and program owner for the following Process Safety programs and systems:
- Pressure Safety Valve (PSV) and Flare Management
- Safe Operating Limits (SOL) Program
- Facility Siting Program
- Process Hazard Analysis (PHA) Program
- Maximum Intended Inventory (MII) Program
- Serve as a key contributor to the HF Alky API 751 Site Team and participate in fleetwide communities of practice
- Participate in refinery Process Safety audits and assessments
- Support Process Safety Management (PSM) action item tracking and closure, including participation in Pre-Startup Safety Reviews (PSSRs) as required
- Actively contribute to the fleetwide community of practice for Process Safety Engineers and PSV Management
- Perform special assignments or additional tasks as assigned by management
Special assignments or tasks assigned to the employee by their supervisor, as determined from time to time in their sole and complete discretion.
Experience- 10+ years of experience with APC (step testing, modeling, commissioning, and day to day support) is required.
- Knowledge of Burner Management Systems Integration is required.
- Current knowledge of APC work processes and scope/deliverables for the various project phases, and business acumen for lump sum and cost plus projects is required.
Education Level- A minimum of a bachelor's engineering degree is required.
Required Skills- Proficiency in OSHA Process Safety Management (29 CFR 1910.119) and EPA Risk Management Program (40 CFR Part 68)
- Strong understanding of PHA methodologies, relief system design, Safe Operating Limits, and root cause analysis
- Thorough understanding of P&ID symbology, interpretation, and presentation techniques
- Recognized technical expert within area of specialty with the ability to stay current on emerging technologies and industry practices
- Advanced analytical skills with the ability to apply engineering judgment to complex Process Safety challenges
- Strong proficiency with Microsoft Office applications (Excel, Word, PowerPoint, Access) and familiarity with commonly used engineering and data management software
Supervisory/Managerial ResponsibilityNone.
Work ConditionsOffice and plant based with up to 20% travel by land and air required. Petroleum refinery, warehouse/plant environment, and out-of-doors environment including but not limited to chemicals, pressure vessels, tanks, rotating equipment, wet and/or oil contaminated conditions, at both below grade and elevated positions, and working in confined spaces. Subject to all temperatures, weather and varying road conditions.
BenefitsHF Sinclair offers a comprehensive benefits package designed to support the well-being of our employees and their families. Our benefits include, but are not limited to, the following:
- Medical Insurance
- Vision Insurance
- Dental Insurance
- Paid Time-Off
- 401(k) Retirement Plan with match
- Educational Reimbursement
- Parental Bonding Time
- Employee Discounts
We are committed to fostering a supportive and inclusive work environment, ensuring our employees have the resources needed to thrive professionally and personally. Benefit eligibility is governed by official plan documents, for more details visit Total Rewards.
Physical RequirementsJob conditions require standing, walking, sitting, talking or hearing, making visual inspections, making precise hand and finger movements, lifting and/or carrying up to 50 lbs, climbing up to 200 ft, perceiving color differences, required to wear personal protective equipment as needed and a respirator in emergency situations (beards not permitted). Job conditions may require twisting, stooping, crouching, kneeling, reaching or grasping.