Faurecia Interior Systems

Process Engineer

Faurecia Interior Systems$80K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical, Chemical, or Materials Engineering or related field.
  • 3+ years of experience in paint and/or adhesive process engineering, preferably in automotive.
  • Hands-on experience with robotic application systems and automated dispensing equipment.
  • Strong knowledge of SPC, DOE, PFMEA, and root cause analysis tools.
  • Collaborative mindset and a passion for solving complex problems.

Responsibilities

  • Verify safety and equipment uptime while decreasing quality defects to customers.
  • Work on tooling issues to reduce downtime and enhance efficiency.
  • Maintain and improve part quality through hands-on involvement.
  • Support production technicians to minimize downtime and scrap while improving efficiency.
  • Engage in the engineering change management process for seamless transitions.
  • Update manufacturing routines and work instructions for clarity and compliance.
  • Ensure all processes comply with health, safety, environmental, and quality standards.

Benefits

  • Participation in continuous improvement workshops.
  • Hands-on training for process technicians to enhance skills.
  • Opportunity to work in a collaborative, problem-solving environment.
Full Job Description
Your mission, roles and responsibilities

The role of an Injection Molding Process Engineer is to verify safety and equipment uptime and decrease quality defects to the customer. They provide support and assist maintenance through trouble shooting/problem solving methodologies to eliminate downtime.

Responsibilities
• Work with injection molding machines and secondary equipment, on tooling issues to reduce downtime and improve efficiency.
• Maintain and improve part quality.
• Work with production injection molding process technicians to reduce downtime, scrap and improve process efficiency.
• Support the engineering change management process.
• Update manufacturing routines and work instructions.
• Keep processes (machines, tools, procedures) at best possible level in compliance with health, safety and environmental regulations and quality, cost and delivery.

Continuous Improvement
• Labor, quality, equipment, space, and work conditions
• Participate in injection molding workshops.
• Participate in continuous improvement through FES tools such as QRCI, Improvement Ideas, etc.
• Process technician training
• Cycle time reductions
• Weight reductions
• Injection machine and robot optimization

Plant Readiness to Launch New Programs
• Participate in the definition of the production and selection of machines and equipment.
• Define plant layout to support new product launches.
• Participate in new tool designs.
• Participate in new tool trials.
• Support production in the start of new processes to ensure a successful SOP (initial samples, run @ rate, work instructions).
• Establish a scientific molding process.

Studies/Analysis of Machines, Process and Tools
• Capability study on all injection molding machines.
• DOE (Design of Experimentation) on new and existing processes
• Gate seal study on new and existing processes.

Your profile and competencies to succeed

  • Bachelor's degree in Mechanical, Chemical, or Materials Engineering (or related field).
  • 3+ years of experience in paint and/or adhesive process engineering, preferably in automotive.
  • Hands-on experience with robotic application systems and automated dispensing equipment.
  • Strong knowledge of SPC, DOE, PFMEA, and root cause analysis tools.
  • A collaborative mindset and a passion for solving complex problems.

This position is not eligible now or in the future for Visa sponsorship

About Faurecia Interior Systems

Faurecia Interior Systems is a global automotive supplier that specializes in interior systems and components. The company was founded in 1997 and is headquartered in Auburn Hills, Michigan. Faurecia Interior Systems offers a wide range of products, including seats, instrument panels, and door panels. The company operates over 100 manufacturing sites and 15 R&D centers worldwide. Faurecia Interior Systems is committed to sustainability and has implemented several initiatives to reduce its environmental impact, such as using recycled materials and reducing waste.
Learn more about Faurecia Interior Systems
Size
100,000 employees
Industry

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