Precision Castparts

Process Control Supervisor LPCS Back-End

Precision Castparts$95K — $115K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's Degree in Engineering or Materials Science required; unrelated fields accepted with relevant experience
  • Minimum 3 years in process control and improvement
  • Six Sigma Master Black Belt or experienced Black Belt preferred
  • Proven initiative and ability to work independently
  • Experience coordinating diverse teams for improved outcomes
  • Background in Investment Casting, Ceramics, or similar processes
  • Super Alloy metallurgy experience preferred

Responsibilities

  • Enhance cost and quality performance in wax molding and casting processes
  • Reduce scrap and rework through optimization initiatives
  • Develop and implement an annual Process Control Plan via PFMEA
  • Create a 3-year vision for Process Control Improvements
  • Promote data-based decision-making across all business areas
  • Conduct Process Walks to explore opportunities for continuous improvement
  • Support the development of improved data systems for process monitoring

Benefits

  • Collaborative work environment focused on continuous improvement
  • Opportunity to lead and mentor teams in Six Sigma methodologies
  • Engagement in innovative processing and technology advancements
  • Access to professional development in process control improvement
  • On-site position fosters direct involvement in operations
Full Job Description
Process Control Supervisor LPCS Back-End

Country

United States of America

State / County

Oregon

City

Portland

Division

Structurals

Company

LPC

Function

Operations

Workplace Type

On-Site

Position type

Full Time

Opportunity ID

23982

Job Description

SUMMARY

The Steel Frontend Process Control Engineering Manager plays a key role in improving the Cost, Quality, and Delivery of castings manufactured by working to the principal accountabilities detailed below. The position requires the skills and ability to effectively coordinate diverse groups from manufacturing, engineering, and process control to deliver steady, definable improvements to key financial metrics.

ESSENTIAL FUNCTIONS

Objectives
  • Improve cost and quality performance of wax molding, assembly, investing, casting, and shell removal processes.
  • Primary initiatives are to
  • Reduce Scrap & Rework,
  • Optimize the Process by maintaining current process & sub-process capability, reducing process variability through continuous improvement activities, and reduce cost of materials and processes
  • Understand PCC toolbox and finical goals and align objectives accordingly.

Planning
  • Develop and execute an annual Process Control Plan through PFMEA
  • Develop a 3-year vision and plan for Process Control Improvements
  • Identify and act on opportunities for innovative processing and technology improvements
  • Provide guidance and shift scheduling for hourly inspectors as well as salaried process control engineers and technicians

Data-Based Decision Making
  • Promote and train data-based decision-making techniques for all business and process areas. This includes internal NEI Green Belt Training and acting as Mentor for Black Belt Training projects.
  • Guide and support Process Control Engineers in department specific process control plans
  • Work closely with Manufacturing to support existing production products, process changes, tooling improvements and defect reduction projects
  • Conduct regular Process Walks to identify and promote opportunities for continuous improvement and variability reduction
  • Lead Process Response Teams and develop technical solutions to complex problems
  • Drive Process Control requirements down to key Raw Material and Service suppliers
  • Facilitate design and creation of improved data systems that monitor, control, respond and report key process outputs and inputs
  • Act as internal and external consultant on the use of statistical techniques and problem solving
  • Support Plant, Division & Corporate initiatives in Six Sigma/Zero Defect
  • Provide support and dispositions for nonconforming product


QUALIFICATIONS

Required Education & Experience
  • Bachelor's Degree in engineering or Materials Science, or B.S. in unrelated field with a proven record of process experience and sustained positive performance
  • Minimum 3-year experience in process control, process improvement
  • Six Sigma Master Black Belt or experienced Black Belt preferred

Required Skills & Abilities
  • Demonstrated ability to take initiative and work with limited supervision
  • Demonstrated ability to coordinate diverse teams and achieve improvements
  • Investment Casting, Ceramics, or similar complex materials process experience
  • Super Alloy metallurgy experience preferred
  • Must be able to travel on occasion to support benchmarking and supplier activities
  • Vision Certification (for First Inspection) applicant must have ability to certify


About Precision Castparts

Precision Castparts Corp. is a worldwide, diversified manufacturer of complex metal components and products. It serves the aerospace, power, and general industrial markets. PCC is the market leader in manufacturing large, complex structural investment castings, airfoil castings, and forged components used in jet aircraft engines and industrial gas turbines. The Company is also a leading producer of highly engineered, critical fasteners for aerospace and other general industrial markets, and supplies metal alloys and other materials to the casting and forging industries.
Learn more about Precision Castparts
Size
29,000 employees
Industry
Founded
1949

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