Principal Engineer, Mechanical Design (Valencia (CA), United States)

Sonova AG

• $131K — $164K *
Healthcare
8 - 10 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical Engineering, Biomedical Engineering, or related discipline.
  • 8+ years in mechanical or microelectronic product development.
  • Experience in developing complex electromechanical products.
  • Proficient in designing miniature components, enclosures, and microelectronic packages.
  • Knowledge of design and manufacturing processes for plastic parts and materials.
  • Understanding of biocompatibility and related requirements.
  • Experience with 3D CAD modeling and tolerance analysis.

Responsibilities

  • Lead mechanical design and development of external and implantable systems.
  • Develop products from concept through to commercial introduction.
  • Establish product requirements and technical specifications.
  • Create and maintain engineering documents and CAD models.
  • Apply design-for-manufacturing principles to product development.
  • Lead make-versus-buy decisions in collaboration with teams and suppliers.
  • Ensure compliance with regulatory and quality standards.

Benefits

  • Opportunity to work with innovative technologies.
  • Collaborative environment with talented colleagues.
  • Commitment to impacting people's experiences in hearing.
Full Job Description
Valencia, California | Hybrid

In this role, you will provide technical leadership throughout the mechanical product-development lifecycle-from requirements and concept development through prototyping, verification, validation, manufacturing and market introduction. You will also mentor less-experienced engineers and collaborate with multidisciplinary teams, suppliers, consultants and members of the medical community.

Responsibilities
  • Lead the mechanical design and development of external and implantable systems and their associated components.
  • Develop products from initial concept through prototyping, manufacturing and commercial introduction.
  • Establish product requirements, technical specifications and mechanical design solutions.
  • Create and maintain 3D CAD models, engineering drawings, tolerance-stack analyses, design specifications and technical reports.
  • Apply design-for-manufacturing principles and structured product-development methodologies.
  • Lead make-versus-buy and fabrication decisions in collaboration with internal teams and external suppliers.
  • Ensure designs comply with functional requirements, internal procedures, quality-system requirements, industry standards and regulatory expectations.
  • Plan and support design-of-experiments, component testing, product testing and verification and validation activities.
  • Lead mechanical failure investigations and support root-cause analysis and corrective actions.
  • Support sustaining-engineering activities throughout the product lifecycle.
  • Establish and maintain Design History File documentation and participate in formal design reviews.
  • Ensure compliance with FDA and ISO design controls and documentation requirements.
  • Collaborate with suppliers on technical requirements, component development, tooling and manufacturing readiness.
  • Work with consultants, vendors and members of the medical and cochlear implant communities.
  • Provide technical guidance regarding technology partnerships, supplier relationships and intellectual property.
  • Plan, coordinate and execute engineering activities in support of project objectives.
  • Build and maintain knowledge of evolving clinical needs, product use cases and market requirements.
  • Mentor and coach engineers while providing cross-functional technical leadership within a core-team environment.
  • Perform other duties and responsibilities as assigned.


Qualifications
  • Bachelor's degree in Mechanical Engineering, Biomedical Engineering or a related engineering discipline.
  • Eight or more years of mechanical or microelectronic product-development experience.
  • Experience developing complex electromechanical products from concept through production.
  • Experience designing miniature mechanical components, plastic and metal enclosures, microelectronic packages, connectors, cables, antennas, electrical contacts or switches.
  • Knowledge of plastic-part design, injection molding, materials selection and manufacturing processes.
  • Knowledge of conductors, polymers, silicone, adhesives, coatings and biocompatibility requirements.
  • Experience creating 3D CAD models, engineering drawings and tolerance analyses.
  • Working knowledge of verification and validation, design controls and Design History File requirements.
  • Strong analytical, problem-solving and mechanical failure-analysis skills.
  • Demonstrated ability to lead technical work and mentor junior engineers.
  • Strong communication, organization, collaboration and presentation skills.
  • Ability to manage multiple priorities and meet project deadlines in a cross-functional environment.
  • Proficiency with Microsoft Office 365, PLM/PDM systems and ProEngineer/Creo or comparable CAD software, such as SolidWorks.
  • Ability to travel approximately 15%.


Preferred Qualifications
  • Master's degree in Mechanical Engineering, Biomedical Engineering or a related field.
  • Medical-device product-development experience.
  • Experience with cochlear implants, hearing aids, wearable technology or consumer audio products.
  • Experience with finite element analysis, statistical analysis and Failure Mode and Effects Analysis.
  • Experience designing tooling and fixtures.
  • Experience using MS Project, Moldflow, ANSYS or Minitab.


Compensation

The target base salary range for this position is $131,560-$164,450 annually.

A career at Advanced Bionics offers an opportunity to work with innovative technology and collaborate with talented colleagues who share a commitment to helping people experience the joy of hearing.

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