Job Posting Start Date 05-14-2026 Job Posting End Date 07-14-2026
Job SummaryJob SummaryThe PCBA (Printed Circuit Board Assembly) Process Engineer is responsible for developing, optimizing, and sustaining manufacturing processes for electronic assemblies. This role focuses on ensuring high-quality, cost-effective, and scalable PCBA production through process design, equipment optimization, defect reduction, and continuous improvement across SMT and through-hole operations.
Key Responsibilities- Develop, validate, and improve SMT assembly processes including solder paste printing, pick-and-place, reflow.
- Establish and maintain process parameters, work instructions, control plans, and standard operating procedures.
- Lead process characterization (DOE, capability studies) to ensure robust and repeatable manufacturing performance.
- Provide day-to-day engineering support to production lines to resolve yield, quality, equipment, or throughput issues.
- Analyze process data and defect trends using SPC and root-cause analysis tools to drive corrective actions.
- Support ramp-up of new products from NPI through full production.
- Drive defect reduction initiatives targeting solder defects, component damage, alignment issues, and functional failures.
- Support PFMEA creation and maintenance for PCBA processes.
- Collaborate with Quality Engineering on customer complaints, audits, and corrective/preventive actions.
- Define equipment requirements and support selection, qualification, and deployment of SMT and PCBA manufacturing equipment.
- Work with maintenance and vendors to optimize equipment performance, uptime, and reliability.
- Specify and validate fixtures, stencils, solder profiles, and tooling.
- Collaborate with Design Engineering on DFM/DFA reviews to improve manufacturability and testability.
- Support Supply Chain with material evaluations, alternate components, and supplier process readiness.
- Train operators and technicians on new processes, equipment, and best practices.
- Maintain accurate process documentation, change control, and traceability records.
- Ensure compliance with IPC standards (e.g., IPC-A-610, J-STD-001) and internal quality requirements.
Required Qualifications- BS Mechanical Engineering, Electrical Engineering or Manufacturing Engineering or equivalent experience
- 5+ years of experience in PCBA or electronics manufacturing.
- Strong understanding of SMT
- Hands-on experience with reflow profiling, solder paste printing, and defect analysis.
- Familiarity with IPC standards and electronic assembly quality requirements.
- Knowledge of automated equipment systems and tools - robotic, vision, material handling, Conveyors, PLC, HMI, Pick-Place-Pack, Inspection/Tes
- Experience using data-driven problem-solving tools (DOE, SPC, 8D, Ishikawa).
- Knowledge of AOI, SPI, X-ray inspection, and functional test integration.
Preferred Qualifications- 2 years' experience working with manufacturing of medical devices
- Industrial/Manufacturing Engineering experience working in high-volume assembly processes.
- Excellent verbal, written and critical thinking skill
- Experience with high speed low mix or regulated manufacturing environments.
- Familiarity with lean manufacturing and continuous improvement methodologies (Six Sigma, Kaizen).
- Experience supporting automation or Industry 4.0 initiatives.
Key Skills & Competencies- Strong analytical and troubleshooting skills.
- Ability to manage multiple projects simultaneously in a fast-paced environment.
- Excellent communication skills for cross-functional teamwork.
- Detail-oriented with a focus on process discipline and standardization.
Work Environment- Manufacturing floor and office environment.
- May require occasional travel to suppliers or contract manufacturers.
- Hands-on involvement with production equipment and processes.
What you'll receive for the great work you provide:- Full range of medical, dental, and vision plans
- Life Insurance
- Short-term and Long-term Disability
- Matching 401(k) Contributions
- Vacation and Paid Sick Time
- Tuition Reimbursement
Pay Range (Applicable to Illinois)
$99,900.00 USD - $137,400.00 USD Annual
Job CategoryProduction Engineering
Is Sponsorship Available?
No
