Operational Excellence Manager - Materials

IntePros

$110K — $130K *
Manufacturing & Automotive
11 - 15 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering or related technical field required.
  • 12+ years of experience in engineering or operational excellence within food, dairy, or consumer product manufacturing.
  • Demonstrated success in leading continuous improvement initiatives.
  • Lean Six Sigma Black Belt certification preferred; equivalent experience considered.
  • Strong knowledge of manufacturing processes and process optimization methodologies.
  • Experience using data analytics to drive operational improvements.
  • Project management experience in cross-functional initiatives.

Responsibilities

  • Lead initiatives focused on optimizing materials and improving process efficiency.
  • Drive continuous improvement using Lean, Six Sigma, and other methodologies.
  • Collaborate cross-functionally to implement material and process improvements.
  • Analyze operational data to identify optimization opportunities.
  • Develop metrics and controls for monitoring sustained performance improvements.
  • Train and mentor teams in operational excellence and problem-solving techniques.
  • Support material implementation across various product categories.

Benefits

  • Comprehensive health and wellness plans.
  • Generous PTO policy for work-life balance.
  • Opportunities for professional development and training.
  • Collaborative work environment that encourages innovation.
  • Support for travel based on business needs.
Full Job Description
Category Operational Excellence Manager - Materials
We are seeking a high-impact Category Operational Excellence Manager - Materials to lead enterprise-wide initiatives focused on optimizing material performance, improving operational effectiveness, and driving measurable gains in quality, cost, and customer satisfaction. This strategic leadership role will serve as a key driver in transforming how raw materials, ingredients, packaging, and manufacturing processes integrate across the business to deliver world-class products and operational excellence.
This individual will champion continuous improvement initiatives by leveraging Lean Six Sigma methodologies, data analytics, process optimization, and cross-functional leadership to identify opportunities and implement sustainable solutions. Success in this role requires a balance of technical expertise, business acumen, hands-on operational leadership, and the ability to influence diverse teams across manufacturing and corporate functions.
Key Responsibilities
  • Lead enterprise-wide operational excellence initiatives focused on materials optimization, process efficiency, product quality, and cost reduction.
  • Drive continuous improvement efforts using structured methodologies including Lean, Six Sigma, DMAIC, and other process improvement tools.
  • Partner cross-functionally with Operations, Supply Chain, Sourcing, Finance, Engineering, R&D, Quality, and external suppliers to identify and implement material and process improvements.
  • Analyze manufacturing processes, material specifications, performance trends, and operational data to identify opportunities for optimization and sustainable results.
  • Develop and maintain systems, metrics, and controls that monitor process performance and ensure long-term improvement sustainability.
  • Train, mentor, and coach teams on operational excellence principles, problem-solving techniques, statistical tools, and continuous improvement practices.
  • Support material identification, testing, implementation, and deployment activities across multiple product categories and manufacturing environments.
  • Lead root cause analysis efforts and facilitate resolution of complex operational challenges impacting quality, cost, delivery, and efficiency.
  • Participate in product, process, equipment, and materials deployment initiatives across multiple locations.
  • Partner with leadership teams to identify, evaluate, and support capital and non-capital investment opportunities that enhance operational performance.
  • Maintain awareness of industry standards and regulatory requirements impacting manufacturing operations and material processes.
Qualifications
  • Bachelor's degree in Engineering or a related technical field required.
  • 12+ years of engineering, manufacturing, operational excellence, or technical leadership experience within food, dairy, consumer products, or related manufacturing environments.
  • Demonstrated success leading enterprise-level continuous improvement and operational transformation initiatives.
  • Lean Six Sigma Black Belt certification strongly preferred; equivalent experience with a proven track record driving operational excellence will also be considered.
  • Master Black Belt certification preferred.
  • Strong knowledge of manufacturing processes, materials, ingredients, packaging systems, and process optimization methodologies.
  • Experience utilizing data analytics and statistical methods to drive business decisions and measurable operational improvements.
  • Project management experience with the ability to lead complex, cross-functional initiatives.
  • Strong business acumen with understanding of financial analysis, investment justification, and operational metrics.
  • Proven leadership skills with a self-directed, ownership-oriented, servant leadership mindset.
  • Ability to travel approximately 30-50% based on business needs.
Ideal Candidate Profile
The ideal candidate is a strategic and hands-on operational leader who thrives in complex manufacturing environments and brings a strong bias toward action, innovation, and measurable results. This individual possesses the ability to connect people, process, materials, and data to create sustainable improvements and drive meaningful business impact across a large-scale organization.

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