Operational Excellence Engineer

IntePros

$80K — $95K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering or related field (or 6+ years equivalent experience)
  • 3+ years in Manufacturing Engineering, Continuous Improvement, or related roles
  • ASQ Green Belt Certification required
  • Experience leading Lean Manufacturing and Six Sigma initiatives
  • Strong background in statistical analysis and data-driven problem-solving
  • Proficiency with Microsoft Office and manufacturing analysis tools
  • Exceptional communication and facilitation skills

Responsibilities

  • Lead Lean Manufacturing and Continuous Improvement initiatives for safety and quality
  • Coach plant leaders on Lean and Six Sigma methodologies
  • Analyze production data to identify improvement opportunities
  • Lead Lean, Kaizen, and DMAIC projects targeting efficiency and waste reduction
  • Develop plant improvement roadmaps communicating project priorities
  • Train team members on Continuous Improvement tools and methodologies
  • Facilitate cross-functional workshops to promote plant performance

Benefits

  • Competitive compensation with performance-based incentives
  • 401(k) with generous employer matching
  • Employee Stock Ownership Plan (ESOP)
  • Comprehensive medical, dental, and vision insurance
  • Paid vacation and company holidays
  • Relocation assistance including a $10,000 bonus for candidates moving over 50 miles
  • Education assistance and professional development opportunities
  • Wellness programs and fitness reimbursement
  • Long-term career growth within a stable organization
Full Job Description
Operational Excellence Engineer
Position Overview
We are seeking a results-driven Operational Excellence Engineer to lead continuous improvement initiatives within a high-volume manufacturing environment. This role serves as a strategic partner to plant leadership, leveraging Lean Manufacturing, Six Sigma, and data-driven methodologies to improve safety, quality, productivity, equipment reliability, and overall operational performance.

As a trusted advisor across the plant, you will use data and analytics to uncover opportunities, drive measurable process improvements, and influence operational decision-making. Success in this role requires a highly collaborative leader who thrives on the manufacturing floor, builds strong relationships with cross-functional teams, and proactively identifies solutions that create lasting business impact.

The ideal candidate is a hands-on change agent who embraces Gemba principles, develops frontline teams, coaches leaders on Continuous Improvement tools, and drives a culture where operational excellence becomes part of everyday work.

Location: Monett, Missouri (100% Onsite)
Relocation Assistance: Comprehensive relocation package available, including a $10,000 relocation bonus for candidates relocating more than 50 miles.
Please Note:Employment sponsorship is not available for this position. Candidates must be authorized to work in the United States without current or future visa sponsorship.
What You'll Do
Champion Operational Excellence
  • Lead the implementation of Lean Manufacturing and Continuous Improvement initiatives that improve safety, quality, productivity, cost, and manufacturing performance.
  • Foster a culture of operational excellence by coaching, mentoring, and educating plant leaders and frontline employees on Lean and Six Sigma methodologies.
  • Serve as a trusted resource to plant partners by proactively identifying opportunities, facilitating improvement discussions, and helping teams prioritize initiatives that deliver measurable results.
  • Promote a hands-on, Gemba-focused approach to continuous improvement and employee engagement.
Drive Data-Driven Process Improvement
  • Analyze production data, operational metrics, and process performance to identify root causes, uncover improvement opportunities, and develop executable solutions.
  • Lead Lean, Kaizen, A3, DMAIC, and Root Cause Analysis projects that reduce process variation, eliminate waste, improve throughput, and increase manufacturing capacity.
  • Develop and maintain plant improvement roadmaps that clearly communicate project priorities, implementation timelines, projected savings, and operational impact.
  • Utilize statistical analysis and financial impact assessments to validate project success and support business decisions.
Develop People & Build Capability
  • Train, mentor, and develop hourly team members on Continuous Improvement tools and problem-solving methodologies.
  • Educate plant leaders on Lean principles, Daily Management Systems, Standard Work, 5S, SMED, A3 Problem Solving, Process Controls, and other Operational Excellence tools to ensure consistent adoption and long-term sustainability.
  • Facilitate cross-functional workshops, Kaizen events, and structured problem-solving sessions that empower teams to continuously improve plant performance.
Cross-Functional Leadership
  • Partner closely with Operations, Engineering, Maintenance, Quality, Safety, and Supply Chain teams to identify opportunities that improve operational performance.
  • Organize and coordinate cross-functional improvement initiatives while maintaining clear visibility into project schedules, savings targets, and execution milestones.
  • Influence organizational change by building strong relationships and driving alignment across all levels of the plant.
Quality, Food Safety & Compliance
  • Ensure manufacturing processes comply with Food Safety, Food Quality, and customer requirements.
  • Develop, maintain, and audit Standard Operating Procedures (SOPs), Process Control Plans (PCPs), and Critical Control Points (CCPs).
  • Lead root cause investigations and implement corrective actions to improve process reliability and product quality.
  • Maintain working knowledge of applicable regulatory requirements, including OSHA, USDA, FDA, EPA, EEOC, and OFCCP standards.
Qualifications
Required
  • Bachelor's degree in Engineering or a related technical discipline.
    • Equivalent technical experience (6+ years) may be considered in lieu of a degree.
  • 3+ years of experience in Manufacturing Engineering, Continuous Improvement, Operational Excellence, Industrial Engineering, Process Engineering, or a related technical role.
  • ASQ Green Belt Certification is required.
  • Demonstrated success leading Lean Manufacturing and Six Sigma initiatives that deliver measurable operational and financial results.
  • Strong experience using production data and statistical analysis to identify problems, determine root causes, and implement sustainable solutions.
  • Technical expertise in:
    • Lean Manufacturing
    • Six Sigma
    • DMAIC
    • Kaizen
    • A3 Structured Problem Solving
    • Root Cause Analysis
    • Change Management
    • Standard Work
    • Daily Management Systems
  • Experience within high-volume, continuous manufacturing environments.
  • Proficiency with Microsoft Office, Minitab, and manufacturing data analysis tools.
  • Excellent communication, facilitation, coaching, and presentation skills.
  • Proven ability to influence cross-functional teams, develop leaders, and build a culture of continuous improvement.
  • Must be authorized to work in the United States without current or future employment sponsorship.
Preferred
  • ASQ Black Belt Certification.
  • Design for Six Sigma (DFSS) experience.
  • Experience with Digital Standard Work platforms such as Dozuki.
  • Knowledge of manufacturing systems, supply chain operations, inventory management, quality systems, and production logistics.
  • Experience facilitating enterprise-wide Lean transformations and Kaizen events.
Travel
  • Up to 10% travel as required.
What You'll Bring
  • Passion for Operational Excellence and continuous improvement.
  • A data-driven mindset with the ability to transform operational insights into actionable solutions.
  • Strong leadership presence and a hands-on approach to coaching and problem solving.
  • Ability to build trusted partnerships across all levels of the organization and become a valued resource for operational teams.
  • Excellent project management skills with the ability to organize improvement initiatives, communicate timelines, and deliver measurable savings.
  • Commitment to developing others and creating a sustainable culture of continuous improvement.
  • Dedication to driving safety, quality, reliability, and operational excellence through collaboration and innovation.
Benefits
Qualified candidates will enjoy a comprehensive rewards package, including:
  • Competitive compensation with performance-based incentive opportunities
  • 401(k) with generous employer matching
  • Employee Stock Ownership Plan (ESOP)
  • Medical, dental, vision, and prescription drug coverage
  • Paid vacation and company holidays
  • Relocation assistance
  • Education assistance and ongoing professional development
  • Wellness programs and fitness reimbursement
  • Long-term career growth within a stable, industry-leading manufacturing organization
If you're passionate about using data to solve complex manufacturing challenges, developing high-performing teams, and leading Lean transformations that deliver measurable business results, we encourage you to apply.

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