Mechanical Design Engineer

Pacific Fusion

$138K — $263K *
Energy & Utilities
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's or Master's in Mechanical, Aerospace, or related engineering field, or equivalent experience
  • 5+ years of mechanical design experience focusing on vacuum seals and systems
  • Strong proficiency in CAD, FEM, and engineering analysis tools
  • Proven expertise in tolerance analysis, FMEA, seal design, and mechanical integration

Responsibilities

  • Design and analyze advanced vacuum seals for various transition environments
  • Lead experimental design and testing with internal teams and external collaborators
  • Research and develop novel sealing techniques; execute and evaluate test campaigns
  • Perform FMEA and tolerance analyses to ensure reliability and safety
  • Design test assemblies and risk-reduction methodologies
  • Review and present technical work to multidisciplinary teams
  • Provide expertise on sealing strategies for system integration
  • Document sealing processes, validation data, and lessons learned

Benefits

  • Industry-competitive salary
  • Equity plan
  • 6% employer 401k matching
  • Generous paid time off including sick leave and vacation
  • Medical, Dental, and Vision insurance
Full Job Description
Why This Role Matters

As a Mechanical Design Engineer, you will help with the design, development, and integration and validation of mechanical components and systems integral to our advanced fusion energy systems. This role requires a top-tier combination of technical expertise, problem-solving skills, and a proactive mindset to meet the exciting challenges in the field of fusion energy.

Responsibilities:
  • Design and analyze large, high-performance vacuum seals for water-to-air, air-to-high-vacuum, and water-to-high-vacuum transitions
  • Lead experimental design and testing in collaboration with internal teams, external vendors, and academic partners
  • Conduct research into novel sealing techniques; define, execute, and evaluate test campaigns
  • Perform FMEA and tolerance stack-up analyses to ensure seal reliability and system safety
  • Design test assemblies and risk-reduction
  • Review and present technical work across multidisciplinary teams; contribute to system-level integration discussions
  • Provide subject-matter expertise in sealing strategies and help guide the integration of systems in the target area
  • Document sealing processes, validation data, and lessons learned
  • Mentor and support junior engineers on design and integration challenges


Qualifications:
  • Bachelor's or Master's degree in Mechanical, Aerospace, or a related engineering field, or equivalent experience
  • 5+ years of mechanical design experience with a focus on vacuum seals and systems, including rough, high, and ultra-high vacuum environments
  • Strong proficiency in CAD, FEM, and engineering analysis tools
  • Proven expertise in tolerance analysis, FMEA, seal design, and mechanical integration


Pay Range:

$138,100-$263,800 USD

Total Compensation & Benefits for Eligible Employees
  • Industry-competitive salary
  • Equity plan
  • 6% employer 401k matching
  • Generous paid time off (including sick leave, vacation, paid family leave)
  • Medical, Dental, and Vision insurance

Actual base salary offered will be determined by: experience, skills, and work location. This range is for base salary, our total compensation includes equity and benefits. We welcome you to apply even if your expectations are outside our listed range.

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