Mechanical Design Engineer

ALTEN

$120K — $140K *
Aerospace & Defense
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Mechanical Engineering required
  • 6 to 10 years of relevant mechanical design experience in aerospace, defense, or UAV development
  • Advanced proficiency in SolidWorks 3D modeling and EPDM data management
  • Ability to work independently and manage multiple design tasks with minimal supervision
  • Strong written and verbal communication skills for clear engineering documentation

Responsibilities

  • Develop and own mechanical designs for UAV components and assemblies using SolidWorks
  • Support composite structure design including laminate layup schedules for Kevlar and carbon prepreg materials
  • Perform thermal modeling and analysis using SolidWorks simulation suite
  • Produce detailed drawings, BOMs, and release packages that meet engineering and manufacturing requirements
  • Collaborate with cross-functional teams including systems, electrical, and manufacturing engineers
  • Identify and resolve design issues through structured root cause analysis
  • Support hardware builds, testing, and field activities as required

Benefits

  • Opportunity to lead mechanical design efforts with a high degree of independence
  • Collaboration with diverse teams, enhancing cross-functional skills
  • Hands-on experience in cutting-edge UAV development
  • Responsibilities span the full design lifecycle from concept through production
  • Engagement in fast-paced and innovative environment
Full Job Description
The Mechanical Design Engineer will support the Loitering Munitions team in the design, development, and documentation of mechanical systems for Class 2 Unmanned Air Vehicle (UAV) platforms. This engineer will contribute to the full design lifecycle from concept through production, leading mechanical design efforts with a high degree of independence and ownership.

Position Responsibilities
  • Develop and own mechanical designs for UAV components and assemblies using SolidWorks, maintaining all documentation and revision control within EPDM
  • Support composite structure design including laminate layup schedules for Kevlar and carbon prepreg materials
  • Perform thermal modeling and analysis using the SolidWorks simulation suite to validate component and system-level designs
  • Produce detailed drawings, BOMs, and release packages that meet engineering and manufacturing requirements
  • Collaborate with cross-functional teams including systems, electrical, and manufacturing engineers to ensure designs are producible and meet program requirements
  • Identify and resolve design issues through structured root cause analysis and engineering judgment
  • Support hardware builds, testing, and field activities as required
  • Other duties as assigned


Basic Qualifications (Required Skills & Experience)
  • Bachelor's degree in Mechanical Engineering required
  • 6 to 10 years of relevant mechanical design experience in aerospace, defense, or UAV development
  • Advanced proficiency in SolidWorks 3D modeling and EPDM data management
  • Demonstrated ability to work independently and manage multiple design tasks with minimal supervision
  • Strong written and verbal communication skills with the ability to produce clear engineering documentation


Other Qualifications & Desired Competencies
  • Direct experience designing Class 2 UAV systems or similar small unmanned platforms is highly desired
  • Composite layup design experience including Kevlar and carbon fiber prepreg laminates is a plus
  • Proficiency in thermal modeling using SolidWorks Simulation or Flow Simulation is a plus
  • Familiarity with aerospace manufacturing processes and DFM principles
  • Able to excel in a fast-paced, deadline-driven environment where small teams share a broad variety of duties
  • Displays strong initiative and drive to accomplish goals and meet program objectives
  • Takes ownership and responsibility for current and past work products
  • Has effective problem-solving, analytical, interpersonal, and communication skills


Salary Range: $120,000-$140,000/K

The actual salary offered is dependent on various factors including, but not limited to, location, the candidate's combination of job-related knowledge, qualifications, skills, education, training, and experience

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