Torch Technologies

Mechanical / Aerospace Stress Engineer

Torch Technologies$80K — $95K *
Aerospace & Defense
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • U.S. Citizenship required.
  • Bachelor's degree in relevant engineering field.
  • 2+ years of aerospace stress analysis experience.
  • Ability to obtain DoD Secret Clearance.
  • Expertise in FEA/FEM tools like NASTRAN or ANSYS.
  • Experience with 3D CAD tools such as CATIA V5.
  • Knowledge of aerospace materials and failure modes.

Responsibilities

  • Conduct stress analysis on gearbox components using various methods.
  • Develop finite element models to assess mechanical performance under loads.
  • Validate drivetrain components through rigorous analysis.
  • Evaluate crack propagation and fracture mechanics for parts.
  • Prepare certification reports to ensure compliance with aerospace regulations.
  • Analyze drivetrain systems under extreme conditions.

Benefits

  • Stable and professional work environment.
  • Competitive salary and comprehensive benefits.
  • ESOP participation and 401(k) match.
  • Medical, dental, vision, and life insurance coverage.
  • Short-term and long-term disability benefits.
  • Flexible spending and health reimbursement accounts.
  • Education assistance and paid time off.
Full Job Description
Torch Technologies is seeking a Mechanical/Aerospace Engineer to join a team performing structural integrity evaluations and stress analysis on high-performance gearboxes and drivetrain systems supporting All Army Platforms. This position supports the evaluation of rotating mechanical components to ensure compliance with aerospace safety, durability, and airworthiness standards.

As a Mechanical/Aerospace Engineer your duties will include the following, but are not limited to:
  • Perform static, dynamic, and fatigue stress analysis on transmission gears, bearings, housings, and shafts.
  • Develop, execute, and refine finite element models (FEM) to simulate operational stress, strain, thermal loads, and vibration.
  • Conduct drivetrain validation activities, including gear contact stress, bending stress, and pitting/scoring resistance analysis to predict component life and prevent failure.
  • Perform crack propagation, fracture mechanics, and damage tolerance evaluations to establish inspection intervals and safe-life limits.
  • Prepare and review stress reports and certification packages supporting compliance with FAA, EASA, and/or military airworthiness requirements.
  • Support analysis and evaluation of aerospace drivetrain systems operating under extreme mechanical loads and conditions.


Required Qualifications:
  • U.S. Citizenship.
  • Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Engineering Mechanics, or related engineering discipline.
  • 2+ years of progressive experience in stress analysis, specifically supporting aerospace transmissions, gearboxes, or rotating machinery.
  • Ability to obtain and maintain a Department of Defense (DoD) Secret Clearance.
  • Advanced proficiency with FEA/FEM tools such as NASTRAN, ANSYS, or ABAQUS.
  • Experience with 3D CAD modeling tools such as CATIA V5 or SolidWorks.
  • Strong understanding of aerospace material properties, surface treatments, and common failure modes associated with aerospace alloys.


Preferred Qualifications:
  • Master's degree in Mechanical Engineering, Aerospace Engineering, or Engineering Mechanics.
  • Prior experience supporting military aerospace or rotorcraft drivetrain programs.
  • Familiarity with FAA, EASA, or military airworthiness certification processes.


Schedule: M-F; 8-5

Work Location: Onsite, Corpus Christi, TX

Travel: 0-10%

Relocation Assistance Available: No

Position Contingent Upon Award of Contract: No

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Benefits:

Torch Technologies is proud to offer a stable and professional work environment, a competitive salary, and an excellent, comprehensive benefit package including: ESOP participation, 401(k) match, medical, dental, vision, life insurance, short-term disability, long-term disability, flexible spending accounts, Health Saving Accounts and Health Reimbursement Accounts, EAP, education assistance, paid time off, and holidays.

About Torch Technologies

Torch Technologies is a defense and aerospace company that provides engineering, technology development, and programmatic support services to the Department of Defense, Missile Defense Agency, and other government agencies. The company's services include systems engineering, modeling and simulation, software development, test and evaluation, and program management. Torch Technologies was founded in 2002 and is headquartered in Huntsville, Alabama.
Learn more about Torch Technologies
Size
1,000 employees
Industry

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