Full Job Description
Manufacturing Systems Engineer
We are looking for a Manufacturing Systems Engineer to join our team in Salem, Virginia. Our state-of-the-art automotive production facility is serving the needs of a large customer in a fast-paced environment.
Requirements
RESPONSIBILITIES:
- Support, maintain, and improve automation infrastructure, including the Production Traceability System (PTS) and PLC-based systems
- Design and implement poka-yoke (error-proofing) solutions
- Lead system integration, data collection, and traceability projects that connect production systems with site IT
- Serve as the site responsible person for all IT, including infrastructure, business systems, and production-floor IT
- Manage IT projects, vendors, and service providers, and coordinate with Rhenus corporate IT
- Ensure system availability, support, security practices, and change control at the site
- Plan and lead IT upgrades, integrations, and new system rollouts
- Plan, lead, and support Kaizen events and production improvement projects
- Spearhead Continuous Improvement Projects (CIPs) from identification through implementation and follow-up
- Support and maintain Process Failure Mode and Effects Analysis (PFMEA) and drive corrective actions from the results with the process Engineer.
- Apply and support PDCA (Plan, Do, Check, Act) cycles to drive and sustain improvements
- Lead and support QPS (Quick Problem Solving) activities to resolve issues at the source
- Prepare scopes of work for new projects and equipment
- Create and manage RFQs, evaluate supplier quotes, and support vendor selection
- Track project timelines, budgets, and deliverables
- Serve as a support between Production, Quality, Maintenance, and other departments
- Coordinate with other Rhenus companies and facilities to share best practices and align systems
- Communicate with external suppliers and contractors
- Travel to other Rhenus sites for collaboration, project support, and system benchmarking
REQUIRED SKILL AND ABILITIES:
- Bachelor's degree in industrial, Manufacturing, Mechanical, Electrical, or Computer Engineering, Information Systems, or equivalent experience
- 3+ years of manufacturing or process engineering experience, preferably in automotive, heavy equipment, or truck assembly
- Working knowledge of PFMEA, PDCA, Kaizen, and lean manufacturing
- Experience with PLC systems and automation, plus poka-yoke design
- Experience managing or supporting IT systems and vendors in a business or manufacturing setting
- Experience preparing RFQs and project scopes
- Prefer Lean Six Sigma certification
- Prefer familiarity with IT/OT integration and network basics in a production environment
- Prefer experience with CAD and project management tools
- Strong communication skills and the ability to work across departments and with external partners
- Must be able to lift up to 50 pounds at times.
Salary Description
starting at $80,000.00 annually