About the role
Lead the Manufacturing Engineering and sustaining activities for the Coil Shop, ensuring safe, stable, and efficient operations. This role is responsible for developing and leading a team of manufacturing engineers and technicians, improving OEE, reducing downtime, and achieving safety, quality, delivery, productivity, and cost targets.
Key Responsibilities
• Lead, coordinate, and develop the Manufacturing Engineering and Technician team.
• Maintain a strong shop floor presence, establish priorities, and ensure timely response to operational issues.
• Lead sustaining activities for Fin Press, Hairpin Bender, Expander, Brazing, and Leak Testing processes.
• Improve Overall Equipment Effectiveness (OEE) by addressing key losses in availability, performance, and quality.
• Analyze and reduce downtime, minor stops, speed losses, and recurring equipment failures through Pareto analysis and corrective action plans.
• Coordinate with Production and Maintenance teams to improve equipment recovery and enhance MTBF, MTTR, equipment availability, and PM compliance.
• Lead root cause analysis activities and ensure permanent corrective actions are implemented and verified for effectiveness.
• Maintain stable and capable manufacturing processes through control of process parameters, recipes, tooling, and operating methods.
• Implement continuous improvement projects focused on safety, quality, productivity, scrap reduction, downtime reduction, and cost savings.
• Develop and maintain work instructions, PFMEAs, Control Plans, SPC systems, and visual management tools.
• Lead CAPEX projects to increase capacity, reliability, and performance, including equipment installation, startup, and validation.
• Support new product introductions, engineering changes, and process transfers into sustaining operations.
• Coordinate activities with Production, Quality, Maintenance, EHS, Tool Room, NPI, and Advanced Manufacturing teams.
• Promote technical development of the team, data-driven decision-making, and Carrier Excellence (CX) principles.
Minimum Qualifications
• Bachelor's degree in Mechanical Engineering, Mechatronics Engineering, Industrial Engineering, Manufacturing Engineering, or a related field.
• Minimum of 5 years of experience in manufacturing engineering, process engineering, maintenance, or related technical functions.
• At least 2 years of experience leading engineers, technicians, or cross-functional teams.
• Hands-on manufacturing floor experience supporting high-volume production processes.
• Proven experience improving OEE, reducing downtime, and driving improvements in MTBF, MTTR, and equipment reliability.
• Experience with structured problem-solving methodologies such as 5 Why, Ishikawa, A3, 8D, or DMAIC.
• Knowledge of Lean Manufacturing and Core Tools, including PFMEA, Control Plans, SPC, and MSA.
• Experience managing CAPEX projects, equipment installation, commissioning, and validation.
• Strong ability to analyze performance metrics and translate data into actionable improvement plans.
• Conversational English proficiency.
Preferred Qualifications
• Experience in a Coil Shop environment or coil manufacturing for the HVAC industry.
• Knowledge of Fin Press, Hairpin Bender, Expander, Brazing, and Leak Testing processes.
• Experience with metal stamping, tube forming, expansion processes, aluminum, or copper manufacturing.
• Knowledge of TPM, equipment reliability, and autonomous maintenance practices.
• Lean Six Sigma, Project Management, or equivalent certification.
Critical Competencies
• Visible leadership and strong shop floor presence.
• Team development and accountability.
• Sense of urgency and effective prioritization.
• Analytical thinking and problem-solving.
• Cross-functional communication and collaboration.
• Strong focus on safety, customer satisfaction, and business results
We offer a competitive total rewards package that may include other benefits and well‑being programs. Offerings vary by role and location and are designed to support employees’ health, security, and success.