KLA Tencor

Manufacturing Design Engineer (Failure Analysis)

KLA Tencor$106K — $181K *
Manufacturing & Automotive
Less than 5 years of experience
Job Overview by Ladders

Qualifications

  • Doctorate in Materials Science, Chemistry, or Chemical Engineering or equivalent experience
  • 5-7 years of hands-on experience with failure analysis and materials characterization techniques
  • Strong understanding of instrument fundamentals and data interpretation
  • Experience in chemistry, materials science, and surface science, including solid-state chemistry
  • Knowledge of contamination control and semiconductor manufacturing processes
  • Familiarity with root-cause methodologies like 8D
  • Excellent communication skills in a global, multi-disciplinary environment

Responsibilities

  • Lead sophisticated failure analysis investigations for critical manufacturing and field issues
  • Apply advanced materials characterization techniques to resolve failure mechanisms
  • Correlate data with process history and field usage to develop comprehensive root cause models
  • Collaborate with internal teams on material selection and supplier qualification
  • Develop and validate new test methods and analytical workflows
  • Document and communicate findings through technical reports and presentations

Benefits

  • Comprehensive health benefits including medical, dental, and vision coverage
  • 401(K) with company matching
  • Employee stock purchase program (ESPP)
  • Tuition reimbursement and student debt assistance
  • Wellness benefits, including employee assistance programs (EAP)
  • Paid time off and holidays
  • Career development and growth opportunities
Full Job Description

Job Description/Preferred Qualifications

In this role, you’ll take the lead on sophisticatedfailure analysis, diving into contamination and challenges across a diverse set of products and manufacturing environments. Using sophisticated analytical and characterization techniques, you’ll uncover root causes, influence corrective actions, and help shape durable, long-term solutions.
You’ll be in a true hands-on role, connecting lab insights to real engineering impact and seeing your work directly improve product performance. If you’re someone who is energized by solving tough, real-world problems and uncovering what others can’t, this is the kind of work where you’ll thrive!
With a solid foundation inmaterials science or chemistry, you’ll work across teams in a fast-paced environment where your expertise is both valued and transparent. This is an opportunity to make a significant impact while continuously pushing the boundaries of what’s possible!

Key Responsibilities
  • Lead and complete sophisticatedfailure analysis investigations for manufacturing and field critical issues, including contamination, coating or substrate damage, materials degradation, and supply-related materials issues.
  • Apply sophisticated materials characterization and analytical techniques, includingSEM/FIB, TEM, EDS, SIMS, XPS, Auger, FTIR, Raman, UVVis spectroscopy, optical microscopy, whitelight interferometry, and chromatography (GC/LC), to resolve failure mechanisms and root causes.
  • Correlate analytical data with process history, manufacturing conditions, and field usage to develop comprehensive rootcause models and actionable conclusions.
  • Collaborating with internal customers from various divisions on material selection, develop feasibility review, supplier qualification and production ramp.
  • Build,develop, and validate new test methods, analytical workflows, and materials characterization capabilities to improve diagnostic efficiency and expand CMAGs technical reach.
  • Clearly document and communicate findings through technical reports, presentations, and multi-functional reviews, influencing engineering and business decisions.

Preferred Qualifications:
  • Degreein Materials Science, Chemistry, or Chemical Engineering
  • Demonstrated handson expertise in failure analysis andmaterials characterization, including SEM/FIB, TEM, SIMS, XPS, FTIR, Raman, UVVis, and optical microscopy.
  • Strong understanding of instrument fundamentals, data interpretation.
  • Experience in chemistry, materials science, and surface science, including solidstate chemistry, thin films, coatings, optical materials, and photonmatter interactions.
  • Exposure to contamination control, coating damage, metallurgy, optical and mechanical systems, semiconductor manufacturing processes, and industry quality standards ishelpful.
  • Applying rootcause methodologies (e.g., 8D, structured problemsolving) in manufacturing or highreliability environment.
  • Excellent written and verbalcommunication skills; ability to work effectively in a multidisciplinary, multicultural, global organization.
  • Willingness to travel for training, supplier engagement, project execution, and global support.

Minimum Qualifications

Doctorate (Academic) Degree and 0 years related work experience; Master's Level Degree and related work experience of 3 years; Bachelor's Level Degree and related work experience of 5 years

Base Pay Range: $106,700.00 - $181,400.00 Annually

Primary Location: USA-CA-Milpitas-KLA

KLAs total rewards package for employees may also include participation in performance incentive programs and eligibility for additional benefits including but not limited to: medical, dental, vision, life, and other voluntary benefits, 401(K) including company matching, employee stock purchase program (ESPP), student debt assistance, tuition reimbursement program, development and career growth opportunities and programs, financial planning benefits, wellness benefits including an employee assistance program (EAP), paid time off and paid company holidays, and family care and bonding leave.

Interns are eligible for some of the benefits listed. Our pay ranges are determined by role, level, and location. The range displayed reflects the pay for this position in the primary location identified in this posting. Actual pay depends on several factors, including state minimum pay wage rates, location, job-related skills, experience, and relevant education level or training. We are committed to complying with all applicable federal and state minimum wage requirements where applicable. If applicable, your recruiter can share more about the specific pay range for your preferred location during the hiring process.

About KLA Tencor

KLA Corporation is a global capital equipment company that provides process control solutions for semiconductor and related industries. The Company's products are also used in a number of other high technology industries, including the packaging, light emitting diode (LED), power device and compound semiconductor markets. Its products and services are used by bare wafer, integrated circuit (IC), lithography reticle (reticle or mask) and disk manufacturers around the world. The Company's inspection and metrology products and related offerings are categorized in various groups, including Chip Manufacturing, Wafer Manufacturing, Reticle Manufacturing, LED, Power Device and Compound Semiconductor Manufacturing, Data Storage Media/Head Manufacturing, Microelectromechanical Systems (MEMS) Manufacturing, and General Purpose/Lab Applications.
Learn more about KLA Tencor
Size
11,300 employees
Market Cap
$52 billion
Industry
Net Income
$1.3 billion
Founded
1997
5 Year Trend
+21.5%
Revenue
$6 billion
NASDAQ

Similar Jobs

More Jobs at KLA Tencor

More Manufacturing & Automotive Jobs

Find similar Manufacturing Design Engineer (Failure Analysis) jobs: