Manufacturing / Continuous Improvement (CI) Engineer

Hydac

$75K — $95K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in Engineering (Mechanical or Manufacturing Technology preferred).
  • 5-7 years of Manufacturing Engineering experience in a manufacturing environment.
  • 5+ years in a Continuous Improvement/Lean role with a record of successful initiatives.
  • Strong knowledge of Lean methodologies (e.g., 5S, Kaizen, Value Stream Mapping).
  • Six Sigma Black Belt certification or equivalent experience.
  • Proficient in SAP and Microsoft Office applications.
  • Ability to interpret blueprints and apply GD&T.

Responsibilities

  • Support Lean activities at Birmingham, AL, and Bethlehem, PA facilities.
  • Provide technical support to manufacturing departments to meet design, quality, and cost targets.
  • Develop and review assembly methods, tooling drawings, and manufacturing layouts.
  • Establish product acceptance criteria and support pre-production runs.
  • Collaborate with Materials and Quality teams to select vendors and develop work procedures.
  • Analyze current processes and develop improvement plans.
  • Lead cross-functional teams in process improvement projects.

Benefits

  • Comprehensive medical/dental/vision plan.
  • Paid holidays and PTO.
  • 401k with company matching.
  • FSA account and short-term disability.
  • Life insurance and pet insurance.
Full Job Description
The Manufacturing / Continuous Improvement (CI) Engineer will combine hands-on manufacturing engineering expertise with a focus on driving continuous improvement initiatives using Lean methodologies. The ideal candidate will support production operations, optimize processes, lead improvement projects, and foster a culture of operational excellence across our Birmingham, Alabama and Bethlehem, PA facilities.

You will make an impact in this role by:
  • Supporting all Lean activities in Birmingham, Alabama, and Bethlehem, PA.
  • Providing technical support to manufacturing departments to ensure design standards, quality, and cost targets are met.
  • Developing and reviewing assembly methods, tooling drawings, floor layouts, and manufacturing cells.
  • Establishing product acceptance criteria and support pre-production runs.
  • Collaborating with Materials and Quality teams to select vendors and develop work instructions and procedures.
  • Analyzing and evaluating current processes, identify opportunities for improvement, and develop and execute improvement plans.
  • Leading cross-functional teams in process improvement projects, including facilitating meetings/workshops and communicating project updates.
  • Training and coaching employees on CI methodologies, tools, and techniques.
  • Ensuring that all projects and initiatives are aligned with organizational goals and objectives.
  • Tracking and reporting on the progress of CI initiatives, including identifying and addressing any barriers to success.
  • Collaborating with key stakeholders to drive cultural change and create a CI mindset throughout the organization.
  • Identifying opportunities for automation, workflow optimization, and cost savings.
  • Creating Value Stream Maps and other Lean documentation to visualize and improve processes.


Requirements

To be considered for the Manufacturing / Continuous Improvement (CI) Engineer role, you must have the following minimum qualifications:

Required Qualifications:
  • Bachelor's degree in Engineering (Mechanical or Manufacturing Technology preferred). Experience will be considered.
  • 5-7 years prior Manufacturing Engineering experience in a manufacturing environment.
  • At least 5 years of experience in a CI/Lean role with a proven history of implementing Continuous Improvement initiatives.
  • Strong knowledge of Lean methodologies and tools such as 5S, Kaizen, Value Stream Mapping, or Shop Floor Management.
  • Six Sigma Black Belt certification or equivalent experience.
  • Proficiency with SAP and Microsoft Office applications.
  • Ability to read and interpret blueprints, apply geometric dimensioning and tolerances (GD&T), and develop manufacturing layouts.
  • Strong analytical, problem-solving, and project management skills.
  • Excellent communication and interpersonal skills to influence and collaborate with all levels of the organization.


Preferred Qualifications:
  • Project Management certification (PMP or Prince2) a plus.
  • Light 2D CAD knowledge.
  • Experience as a Manufacturing/Production Engineer.
  • Experience in factory planning and logistics.


HYDAC offers employees a comprehensive medical/dental/vision plan, paid holidays, PTO, 401k with company matching, FSA account, short term disability and life insurance, and pet insurance.

Click the "apply" button to be considered for this opening!

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