Gerdau S.A.

Maintenance Reliability Engineer

Gerdau S.A.$75K — $95K *
Manufacturing & Automotive
5 - 7 years of experience
Job Overview by Ladders

Qualifications

  • Bachelor's degree in mechanical, electrical, or industrial engineering, or a related field.
  • 5+ years of experience in mechanical maintenance reliability within heavy industry.
  • Certification in reliability engineering (e.g., CMRP, CRE) is a plus.
  • Experience with steelmaking or heavy manufacturing equipment.
  • Strong understanding of predictive and preventive electrical maintenance techniques.

Responsibilities

  • Develop and implement reliability and predictive maintenance strategies for critical equipment.
  • Conduct root cause failure analysis (RCFA) and failure modes and effects analysis (FMEA).
  • Utilize condition monitoring technologies to detect early signs of failure.
  • Work with teams to optimize preventive maintenance programs and ensure compliance with best practices.
  • Identify and recommend improvements to increase equipment availability and reduce costs.

Benefits

  • Comprehensive Medical, Prescription, Dental, Vision Plans - Eligible upon 1st day of hire.
  • 100% Matching 401K up to 6%.
  • Employee Assistance Program.
  • Tuition Reimbursement Program.
  • An empowering and open culture with the opportunity to grow and create.
Full Job Description
Maintenance Reliability Engineer - Join Gerdau in Petersburg, VA

Relocation Assistance Available Within the U.S. only

What You Bring:
  • Bachelor's degree in mechanical, electrical, or industrial engineering, or a related field.
  • 5+ years of experience in mechanical maintenance reliability within a heavy industrial, steel mill, or manufacturing environment.
  • Certification in reliability engineering (e.g., CMRP, CRE) is a plus.
  • Experience with steelmaking or heavy manufacturing equipment.
  • Knowledge of Six Sigma, Lean Manufacturing, or other continuous improvement methodologies.
  • Strong understanding of predictive and preventive electrical maintenance techniques.
  • Experience with CMMS (Computerized Maintenance Management Systems) for tracking maintenance activities and asset performance.
  • Knowledge of reliability methodologies such as RCM, RCFA, FMEA, and TPM.
  • Proficiency in data analysis and troubleshooting industrial mechanical and electrical systems.
  • Familiarity with industry standards such as OSHA, ASTM.
  • Strong problem-solving, leadership, and communication skills.
  • Knowledge of Six Sigma, Lean Manufacturing, or other continuous improvement methodologies.
  • A willingness to perform functions in the field with the technicians is critical to success in this role.
  • Certification in reliability engineering (e.g., CMRP, CRE) is a plus.
  • Experience with steelmaking or heavy manufacturing equipment.

What You Will Do:
  • Develop and implement reliability and predictive maintenance strategies for critical equipment, including rolling mills, furnaces, cranes, and material handling systems.
  • Conduct root cause failure analysis (RCFA) and failure modes and effects analysis (FMEA) to identify and mitigate recurring issues.
  • Utilize condition monitoring technologies such as vibration analysis, thermography, and lubrication analysis to detect early signs of failure.
  • Work with maintenance and operations teams to optimize preventive maintenance (PM) programs and ensure best practices are followed.
  • Identify and recommend improvements to increase equipment availability, reduce maintenance costs, and enhance overall operational efficiency.
  • Develop and manage key performance indicators (KPIs) related to equipment reliability and maintenance effectiveness.
  • Assist in planning and execution of major equipment overhauls and capital improvement projects.
  • Collaborate with OEMs, suppliers, and contractors to ensure optimal equipment performance and support continuous improvement initiatives.
  • Provide technical support and training to maintenance teams to enhance troubleshooting and reliability knowledge.
  • Ensure compliance with all safety, environmental, and regulatory standards.

We Offer:
  • Comprehensive Medical, Prescription, Dental, Vision Plans - Eligible upon 1st day of hire
  • Health & Dependent Care (Flexible Spending Account)
  • 100% Matching 401K up to 6%
  • Life/Accidental Life Insurance
  • Bonuses
  • Health Advocate Services
  • Employee Assistance Program
  • Tuition Reimbursement Program
  • Career Path System and Training
  • An empowering and open culture with the opportunity to grow and create

About Gerdau S.A.

Gerdau S.A. is a Brazilian multinational steel manufacturing company. It is the largest producer of long steel in the Americas and one of the largest suppliers of special steel in the world. The company operates in 10 countries and has over 30,000 employees. Gerdau's products are used in a variety of industries, including construction, automotive, and energy. The company was founded in 1901 and is headquartered in Porto Alegre, Brazil.
Learn more about Gerdau S.A.
Size
30,000 employees
Market Cap
$9.1 billion
Industry
Net Income
$2.3 billion
5 Year Trend
+15.8%
Revenue
$43.8 billion

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