TITLE: Maintenance Manager
POSITION OBJECTIVE: This position is responsible for managing the plant maintenance and projects in a cost effective and safe manner that will maximize equipment uptime This position demands a strong background in plastic manufacturing, and the ability to work collaboratively with cross-functional teams and leadership skills.
QUALIFICATIONS:Core Competencies - Accountability - Ability to accept responsibility and account for his/her actions.
- Assertiveness - Ability to act in a self-confident manner to facilitate completion of a work assignment or to defend a position or idea.
- Delegating Responsibility - Ability to allocate authority and/or task responsibility to appropriate people.
- Motivation - Ability to inspire oneself and others to reach a goal and/or perform to the best of their ability.
- Resource Management (People & Equipment) - Ability to obtain and appropriate the proper usage of equipment, facilities, materials, as well as personnel.
- Safety Awareness - Ability to identify and correct conditions that affect employee safety.
- Problem Solving - Ability to find a solution for or to deal proactively with work-related problems.
- Communication, Oral - Ability to communicate effectively with others using the spoken word.
- Initiative - Ability to make decisions or take actions to solve a problem or reach a goal.
- Leadership - Ability to influence others to perform their jobs effectively and to be responsible for making decisions.
- Judgment - The ability to formulate a sound decision using the available information.
- Management Skills - Ability to organize and direct oneself and effectively supervise others.
- Project Management - Ability to organize and direct a project to completion.
- Team Builder - Ability to convince a group of people to work toward a goal.
- Self Motivated - Ability to be internally inspired to perform a task to the best of ones ability using his or her own drive or initiative.
Education & Experience- Associates or Technical Degree
- 8-10 years' experience working in a manufacturing maintenance environment
- 3-5 years supervisory experience
- Strong background in hydraulic and pneumatic systems, as well as machining experience
- Strong background with PLC controls and variable speed drives.
- Familiarity with industry standards and regulatory requirements.
- Knowledge of industry standards and regulations (e.g., ISO, OSHA).
- Ensure consistent, dependable attendance and demonstrate a willingness to accommodate non-standard work hours as necessary.
- Capable of effectively managing job-related stress and fostering productive workplace interactions.
Computer Skills- AS400
- Microsoft Office - Excel, Power point, Email
- Maintenance WO system
Preferred Qualifications- Experience with process automation and robotics.
- Familiarity with injection molding, extrusion, or blow molding processes.
- Project management experience is a plus.
JOB RESPONSIBILITIES:- Responsible for supporting and following Safety Rules and Regulations
- Supervise and manage Maintenance Department functions to support manufacturing of cast stretch film.
- Must have regular, reliable attendance and willing to work outside the regular schedule as required.
- Willing to handle job stress and interact with others in the workplace.
- Review and track key KPI's to meet Plant & Corporate goals including monthly production and equipment performance reports.
- Develop training manuals for maintenance department.
- Serves as the direct supervisor of maintenance technicians in approving timesheets, overtime & performance reviews.
- Analyze downtime and reports and monthly performance reports, etc.
- Manage spare stock purchasing & store stock application (SSA).
- Assign and oversee engineers' and technicians day-day work schedule / projects and monitor progress through the Word Order System.
- Execute and manage implementing of special projects & capital projects.
- Coordinates maintenance activities with production, plant office, and Shipping
- Conducts engineering evaluations of contractors and vendors in regard to maintenance support
- Maintains optimal level of maintenance and electronic parts
- Ensures preventive maintenance schedules are met
- Ensures mechanical and electrical technicians are properly trained
- Collaborate with cross-functional teams to ensure product specifications are met.
- Oversee the installation, testing, and commissioning of new machinery and equipment.
- Troubleshoot mechanical or electrical issues and implement effective solutions to minimize downtime.
- Should be available for On-call as equipment issues arise after work hours.
- Develop and maintain technical documentation, including design specifications, reports, and manuals.
- Support the implementation of new technologies into product specification applications.
- Manage spare stock purchasing & inventory and ordering parts.
- Must know and follow all ISO procedures for Maintenance Section.
- Maintain good housekeeping and 5S followed.
- Coordinate with Scheduling and Production for scheduled P.M. and major repair.
- Analyze product failure data in order to determine causes of problems and develop solutions.
- Perform equipment abnormal analysis and recommend corrective actions.
- Participate in continuous improvement initiatives to enhance manufacturing efficiency and product quality.
- Ensure compliance with safety regulations and industry standards.
- Review, evaluate, accept, and coordinate completion of work bid from contractors.
- Facilitate general building maintenance and repairs.
- Other duties as assigned by Plant Manager.
WORK ENVIRONMENT CONDITIONS SUBJECTED TO IN THIS POSITION:- Manufacturing Environment
- Ability to work in varying temperatures (cold and hot)
- Loud Noise
- Able to lift up to 50lbs and repetitive action of lifting and bending
- Must wear steel toe shoes and appropriate PPE on production floor all times
- No shorts, jewelry and loose hanging clothes allowed
